Page 436 of 652

14A-18
ANTIPOLLUTION
Exhaust gas recirculation assembly: Removal - Refitting
K9K
14A
aRefit:
-new seals on the coolant circulation cover,
-the coolant circulation cover on the exhaust gas
cooler.
aTorque tighten the coolant circulation cover bolts
on the exhaust gas cooler (12 N.m).
aRemove the tool (Ms. 583) from the coolant inlet and
outlet hoses of the exhaust gas cooler.
III - FINAL OPERATION
aFit the intercooler air outlet pipe at the damper valve
end.
aConnect the intercooler air outlet pipe on the side of
the damper valve.
aTorque tighten the intercooler air outlet pipe clip
at the damper valve end (5.5 N.m).
aRefit the intercooler air outlet pipe nut on the lifting
eye.
aConnect the turbocharging pressure regulator vacu-
um pipe.
aClip:
-the turbocharging pressure regulator vacuum pipe,
-the vacuum pipe from the brake servo.
aConnect the brake servo vacuum pipe.
aFit the intercooler air inlet pipe at the turbocharger
end.
aRefit the intercooler air inlet pipe nut at the turbo-
charger end on the lifting eye.
aConnect the intercooler air inlet pipe at the turbo-
charger end.
aClip on the intercooler air inlet pipe clip at the turbo-
charger end.
aRefit the air outlet pipe onto the air filter unit.
aTighten the air filter unit air outlet pipe clip on the tur-
bocharger.
aConnect the oil vapour rebreathing pipe.
aRefit:
-the exhaust gas recirculation rigid pipe (see 14A,
Antipollution, Exhaust gas recirculation rigid
pipe: Removal - Refitting, page 14A-19) ,-the catalytic converter (see 19B, Exhaust, Cata-
lytic converter: Removal - Refitting, page 19B-
12) ,
-the lower engine tie-bar (see 19D, Engine mount-
ing, Lower engine tie-bar: Removal - Refitting,
page 19D-18) ,
-the EGR solenoid valve (see 14A, Antipollution,
Exhaust gas recirculation solenoid valve: Re-
moval - Refitting, page 14A-10) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment).
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
aConnect the battery (see ) (80A, Battery).
aFill and bleed the cooling system (see 19A, Cool-
ing, Cooling system: Draining - Refilling, page
19A-9) .
aRefit the engine cover. K9K, and 718
Page 476 of 652
17B-1
PETROL INJECTION
Petrol injection: List and location of components
D4F, and 772
17B
121740
(1) Petrol vapour rebreathing sole-
noid valve
(2) Intake air pressure sensor
(3) Motorised throttle valve
(4) Injection computer
121739
(5) Intake air temperature sensor
(6) Pinking sensor
(7) Coolant temper ature sensor
(8) Engine speed and flywheel posi-
tion sensor
113044
(9) Ignition coil
Page 480 of 652
17B-5
PETROL INJECTION
Petrol injection: List and location of components
D4F, and 780 or 782
17B
122387
(1) Fuel vapour recirculation sole-
noid valve
(2) Upstream oxygen sensor
(3) Petrol injection computer
(4) Motorised throttle valve
(5) Ignition coil
(6) Engine compar tment connec-
tion unit
(7) Intake distributor pressure sen-
sor
(8) Turbocharger
108254
(9) Fuel injection computer
Page 482 of 652
17B-7
PETROL INJECTION
Petrol injection: List and location of components
D4F, and 780 or 782
17B
121774
(14) Downstream oxygen sensor
109725
(15) Coolant temper ature sensor
(16) Crankshaft position sensor
121725
(17) Oil pressure sensor
122825
(18) Turbocharging pressure limiter
solenoid valve
Page 484 of 652
17B-9
PETROL INJECTION
Petrol injection: List and location of components
K4M
17B
131776
(1) Fuel vapour absorber bleed
solenoid valve
(2) Camshaft dephaser solenoid
valve
(3) Air inlet pressure sensor
(4) Coil
(5) Throttle valve
(6) Petrol injection computer
(7) Switching protection unit
(8) Coolant temper ature sensor
(9) Camshaft position sensor
(10) Pinking sensor
(11) Oil pressure sensor
(12) Air temperature sensor
(13) Injector rail
131766
(1) Fuel vapour absorber bleed
solenoid valve
Page 485 of 652
17B-10
PETROL INJECTION
Petrol injection: List and location of components
K4M
17B
132443
(2) Camshaft dephaser solenoid
valve
132431
(3) Air inlet pressure sensor
(4) Coils
(12) Air temperature sensor
132383
(5) Throttle valve
132447
(6) Petrol injection computer
Page 486 of 652
17B-11
PETROL INJECTION
Petrol injection: List and location of components
K4M
17B
119373
(7) Switching protection unit
131762
(8) Coolant temper ature sensor
132391
(9) Camshaft position sensor
132374
(10) Pinking sensor
(11) Oil pressure sensor
Page 555 of 652

19A-45
COOLING
Water chamber: Removal - Refitting
K9K
19A
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the thermostat to the water chamber.
aRefit:
-a new water chamber seal,
-the water chamber.
aTorque tighten the water chamber bolts (10 N.m).
III - FINAL OPERATION
aConnect the cooling hoses on the water chamber.
aPosition the cooling hose clips on the water chamber
using the tool (Mot. 1448).
aClip on the cooling hose of the coolant-oil heat ex-
changer.
aConnect the intercooler air outlet pipe on the side of
the damper valve.
aTorque tighten the intercooler air outlet pipe clip
at the damper valve end (5.5 N.m).
aConnect the brake servo vacuum pipe.
aClip:
-the turbocharging pressure regulator vacuum pipe,
-the vacuum pipe from the brake servo.
aConnect the turbocharging pressure regulator vacu-
um pipe.
aRefit the nuts of the air hoses on the lifting eye.
aConnect the intercooler air inlet pipe at the turbo-
charger end.
aClip on the intercooler air inlet pipe clip at the turbo-
charger end.
aFill the cooling system (see 19A, Cooling, Cooling
system: Draining - Refilling, page 19A-9) .
aRefit the engine cover. K9K, and 718