88A-54
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
LEFT-HAND DRIVE
88A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
aSwitch off the ignition.
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .aRemove:
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) ,
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the driver's side front airbag (see 88C, Air bag and
Pretensioners, Driver's frontal airbag: Removal
- Refitting, page 88C-6) ,
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly).
aRemove the rev counter (see 83A, Instrument pa-
nel, Rev counter: Removal - Refitting, page 83A-
3) .
aRemove:
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
, Equipment required
Diagnostic tool
IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-2) .
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
WARNING
To prevent damaging the connectors, consult the
disconnection procedures (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
ENGINE REV COUNTER
88A-59
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
LEFT-HAND DRIVE
88A
-the parking distance control buzzer connector.
aConnect:
-the fuel pump connector,
-the rear wheel speed sensor wiring connectors,
-the passenger compartment wiring / tailgate wiring
connectors,
-the parking brake switch connector.
III - FINAL OPERATION.
aRefit:
-the rear wheel arch trim (see Rear wheel arch
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear parcel shelf side trims (see Rear parcel
shelf side trim: Removal - Refitting) (MR 412,
71A, Body internal trim),
-the floor carpets (see Floor carpet: Removal - Re-
fitting) (MR 412, 71A, Body internal trim),
-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the front door sill inner trims (see Front door sill
lining: Removal - Refitting) (MR 412, 71A, Body
internal trim),
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the tweeters (see 86A, Radio, Tweeter: Removal
- Refitting, page 86A-7) ,
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) .
aRefit the rev counter (see 83A, Instrument panel,
Rev counter: Removal - Refitting, page 83A-3) .
aRefit:
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly),
-the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-6) ,
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) .
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and pretensioners).
ENGINE REV COUNTER
88A-60
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
RIGHT-HAND DRIVE
88A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
aSwitch off the ignition.
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .aRemove:
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) ,
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-6) ,
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly).
aRemove the rev counter (see 83A, Instrument pa-
nel, Rev counter: Removal - Refitting, page 83A-
3) .
aRemove:
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 411, 57A, Interior equipment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 411, 57A, Interior equip-
ment),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
, Equipment required
Diagnostic tool
IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-2) .
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
WARNING
To prevent damaging the connectors, consult the
disconnection procedures (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
ENGINE REV COUNTER
88A-65
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
RIGHT-HAND DRIVE
88A
-the parking distance control buzzer connector.
aConnect:
-the fuel pump connector,
-the rear wheel speed sensor wiring connectors,
-the passenger compartment wiring / tailgate wiring
connectors,
-the parking brake switch connector.
III - FINAL OPERATION.
aRefit:
-the rear wheel arch trim (see Rear wheel arch
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear parcel shelf side trims (see Rear parcel
shelf side trim: Removal - Refitting) (MR 412,
71A, Body internal trim),
-the floor carpets (see Floor carpet: Removal - Re-
fitting) (MR 412, 71A, Body internal trim),
-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the front door sill inner trims (see Front door sill
lining: Removal - Refitting) (MR 412, 71A, Body
internal trim),
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the tweeters (see 86A, Radio, Tweeter: Removal
- Refitting, page 86A-7) ,
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) .
aRefit the rev counter (see 83A, Instrument panel,
Rev counter: Removal - Refitting, page 83A-3) .
aRefit:
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly),
-the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-6) ,
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) .
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and pretensioners).
ENGINE REV COUNTER
88C-8
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting
88C
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aOpen the dashboard glovebox.
aUnclip the access flap (1) to the passenger's front
airbag connector.
aRemove:
-the nuts (2) of the tie rod between the bulkhead
and the dashboard cross member, Equipment required
Diagnostic tool
Tightening torquesm
passenger front airbag
nuts21 Nm
nuts of the tie rod side
on the bulkhead side8 Nm
IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
119519
K9K – D4F, and 780
127744
88C-10
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting
88C
REFITTING
I - REFITTING PREPARATION OPERATION
aAlways replace the passenger's airbag nuts.
II - REFITTING OPERATION FOR PART
CONCERNED
aFit the passenger front airbag into its housing.
aRefit new nuts of the passenger's front airbag.
aTorque tighten the passenger front airbag nuts
(21 Nm).
aClip the passenger front airbag onto the dashboard.
aConnect the passenger front airbag connector.
aLock the passenger front airbag connector.
aFit the wiring in the position that was marked when
dismantling the passenger's front airbag.aRefit the tie rod between the bulkhead and the dash-
board cross member.
aTorque tighten the nuts of the tie rod side on the
bulkhead side (8 Nm ).
aClip the flap of the dashboard glovebox.
III - FINAL OPERATION.
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (88C, Airbags and pretensioners).
(see 88C, Air bag and Pretensioners, Airbags
and pretensioners: Recycling - Destruction,
page 88C-2) . IMPORTANT
After a seat belt pyrotechnic component is trigge-
red, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and pretensioners: Precautions for the repair,
page 88C-1) .
IMPORTANT
When the passenger front airbag is triggered, the
consequent damage caused to the mountings
always requires the dashboard to be replaced.
Affix the label warning against fitting a rear-facing
child seat on the front passenger seat to the pas-
senger side of the dashboard.
Note:
Check that the passenger's front airbag is braced
against the dashboard cross member.
WARNING
To prevent damage to the wiring har ness when
refitting, observe the original routing.
K9K – D4F, and 780
IMPORTANT
To avoid a fault with or even triggering of pyro-
technic components (airbags or pretensioners),
check the airbag computer using the diagnostic
tool.
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or the single part.