38C-31
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF026
CONTINUED
2.DEFNOTESConditions for applying the fault finding procedure to
stored faults:
The fault is declared present after a road test.
Check the connection and condition (possible wiring damage) of the connectors ofcomponents 1 094and152.
Iftheconnector is faulty (seeTe chnical Note 6015A, Repairing e lectrical wiring, Wiring: Precautions for repair),
repair the connector, otherwise replace the wiring.
Swap the 2 front wheel speed sensors (seeMR 411 M echanical, 38C, W heel speed sensor, Removal - Refitting).
Clearthecomputer fault memory.
Switch offtheignition.
Switch on the ignit io nagain.
Carry out a road test.
Did the fault i nitially declared asDF0 26becomeDF006 "Front left-hand wheel speed sensor circuit" present?
YESReplace component 152 (see MR 411, Mechanical, 38C, Anti-lock braking system,
Front wheel speed sensor, Removal - Refitting).
NOCh eckthe insulatio n a nd c on t i n ui t yof connections4Mand4Nbetween components
152and1094.
Alsocheckthe insulationbetween these 2 connections.
Iftheconnection or connections are faulty (seeTe chnical Note 6 015A, Repairing
electrical wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Inspect the condition of the target (metallic contamination etc.).
Cle an the target with compressed air if necessary.
Ch eck the sensor / target air gap through one wheel revolution (0.4
If the air gap isincorrect:
–Replace the instrumented bearing/wheel sensor mounting assembly (see MR 411,
Mechanical, 31A, Front axle components, Front hub carrier bearing: Removal
– Refitting).
If the air gap iscorrect:
–After cleaning the target, clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault is still present, replace the instrumented bearing/wheel sensor mounting
assembly (see MR 411 Mechanical, 31A, Front axle components, Front hub
carrier bearing: Removal – Refitting).
38C-32
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF027
PRESENT
OR
STOREDREAR RIGHT-HAND WHEEL SPEED SENSOR CIRCUITCO.0: open circuit or short circuit to earth
CO.1: open circuit or short circuit to +12 V
1. DEF: internal electronic fault
2. DEF: magnetic or mechanical fault on the target or interference
NOTESUse the Wiring Diagram Technical Note for New Twingo.
CO.0
CO.1
1.DEF
NOTESNone.
Check the connection and condition (possible wiring damage) of the connectors of components 1094 and 150.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions
for repair), repair the connector, otherwise replace the wiring.
Using command AC013 Wheel speed sensor supply test (see Interpretation of commands), check for
a voltage of approximately 12 V between connections 4S and 4T of the component.
Is the voltage measured correct?
YESReplace component 150 (see MR 411, Mechanical, 38C, Anti-lock braking system,
Rear wheel speed sensor, Removal - Refitting).
NOCheck the insulation and continuity of connections 4S and 4T between
components 150 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace
the wiring.
If all the checks are in order, contact Techline.
ESP_V05_DF027
38C-33
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF027
CONTINUED
2.DEFNOTESConditions for applying the fault finding procedure to
stored faults:
The fault is declared present after a road test.
Check the connection and condition (possible wiring damage) of the connectors ofcomponents 1 094and150.
Iftheconnector is faulty (seeTe chnical Note 6015A, Repairing e lectrical wiring, Wiring: Precautions for repair),
repair the connector, otherwise replace the wiring.
Ch eck the insulation and continuity ofconnections 4Sand4Tbetweencomponents 150and1094.
Alsocheckthe insulationbetween these 2 connections.
Iftheconnection or connections are faulty (seeTe chnical Note 6015A, Repairing e lectrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
Inspect the condition of the target ( metallic contamination etc.).
Cleanthetarget with compressed air if necessary.
For v ersions e quippedwithdiscbrakes:
Check the sensor/target air gap through one wheel revolution (0.1 mm
–Replace the instrumented bearing/wheel sensor mounting assembly (see MR 411, Mechanical, 33A, Rear axle
components, Rear hub carrier bearing: Removal - Refitting).
If the air gap iscorrect:
–Swap both rear wheel brake discs as well as the brake pads.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault initially declared as DF007 Rear left-hand wheel speed sensor circuit has become DF027, replace
the instrumented bearing/wheel sensor mounting assembly (see MR 411, Mechanical, 33A, Rear axle
components, Rear hub carrier bearing: Removal - Refitting).
–If the fault remains on the same side, replace component 150 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Rear wheel speed sensor, Removal - Refitting).
For v ersions e quippedwithdrumbrakes:
–Swap both rear wheel brake drums.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault initially declared as DF007 Rear left-hand wheel speed sensor circuit has become DF027, replace
the target (see MR 411, Mechanical, 33A, Rear axle components, Rear brake drums, Removal - Refitting).
–If the fault remains on the same side, replace component 150 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Rear wheel speed sensor, Removal - Refitting).
38C-35
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF063
PRESENT
OR
STOREDWHEEL SPEED CONSISTENCY
DEF: inconsistency
CC.1: short-circuit to +12 volts
NOTESSpecial notes:
This fault indicates that the wheel speeds are inconsistent with each other.
The computer does not know how to determine which one is faulty.
Priorities when dealing with a number of faults:
Deal first with faults DF090 Front right-hand wheel target, DF091 Front left-hand
wheel target, DF092 Rear right-hand wheel target and DF093 Rear left-hand wheel
target even if they are stored.
Use the Wiring Diagram Technical Note for New Twingo.
DEF
NOTESConditions for applying the fault finding procedure to
stored faults:
The fault is declared present after a road test.
Check the quality of the mounting of the wheel speed sensors (correct clipping without excessive play).
Check the conformity of the targets (condition, number of teeth = 48) using the specific command SC001 Check
target teeth for each wheel.
Are the numbers of teeth correct?
YESVisually inspect the condition of the axles (impacts, deformations, etc.) and check that
the tyre mountings conform and are in good condition (see MR 411, Mechanical, 35A,
Wheels and tyres, Identification).
Ensure that the braking system is in good condition (condition of the linings, tightness,
grip, bleeding, bearing play, lubricant on the targets, etc.).
NOApply the target fault procedure for the wheel(s) concerned:
–DF090 Front right-hand wheel target
–DF091 Front left-hand wheel target
–DF092 Rear right-hand wheel target
–DF093 Rear left-hand wheel target
ESP_V05_DF063
38C-38
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF075
PRESENT
OR
STOREDSTEERING WHEEL ANGLE SENSOR SIGNAL
1. DEF: inconsistency
2. DEF: constant signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after a road test.
1.DEF
NOTESSpecial notes:
Question the customer to find out if he regularly drives on
a speed track. If this is the case, follow the procedure below
but never replace component 583.
Clear the ESP offsets using command RZ011 Sensor offset.
Position the steering wheel straight ahead (the wheels must be directly in line with the vehicle) and read the value
of the steering wheel angle using the parameter PR033 "Steering wheel angle".
If the value is not close to 0 ± 5˚, calibrate component 583 using command VP003 Steering wheel angle sensor
(see Configurations and programming).
Clear the ESP sensor offsets using command RZ011 Sensor offset.
With the steering wheel horizontal and the front wheels set straight ahead, turn the steering wheel a quarter of
a turn to the left.
Using parameter PR033 Steering wheel angle, check that the steering wheel angle value is close to - 90.
With the steering wheel horizontal and the front wheels set straight ahead, turn the steering wheel a quarter of
a turn to the right.
Using parameter PR033 Steering wheel angle, check that the steering wheel angle value is close to + 90.
If the steering wheel angle values are not correct, replace component 583 (see MR 411, Mechanical, 36A,
Steering assembly, Steering column, Removal - Refitting).
Drive in a straight line.
If the steering wheel is not horizontal when the vehicle is driving in a straight line (the vehicle "pulls" to the left
or right):
Check the conformity of the tyres, pressures, wear and dimensions (see MR 411, 35A, Wheels and tyres, Tyres,
Identification and tyre pressure, Identification).
Replace the tyre(s) if necessary (see MR 411, 35A, Wheels and tyres, Tyres, Removal - Refitting).
Adjust the wheel alignment (see MR 411, Mechanical, 30A, General information, Front axle: Adjustment).
Calibrate component 583 using command VP003 Steering wheel angle sensor (see Configurations
and programming).
Clear the ESP sensor offsets using command RZ011 Sensor offsets.
ESP_V05_DF075
38C-39
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF075
CONTINUED
2.DEFNOTESNone.
Clear the ESP offsets using command RZ011 Sensor offset.
When stationary, turn the steering wheel from left to right and check that the value changes using parameter PR033
Steering wheel angle.
If the value is inconsistent, replace component 583 (see MR 411, Mechanical, 36A, Steering assembly,
Steering column, Removal - Refitting).
38C-41
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF087
PRESENT
OR
STOREDPROGRAMMING THE STEERING WHEEL ANGLE SENSOR
DEF: Programming not performed
NOTESNone.
Position the steering wheel horizontally and the front wheels set straight ahead.
Check and store the internal fault code of component 583 using parameter PR113 Steering wheel angle sensor
internal fault code.
The internal fault code of the steering wheel angle sensor must be 0, 10 or 11, if it is different, replace
component 583 (see MR 411, Mechanical, 36A, Steering assembly, Steering column, Removal - Refitting).
Calibrate component 583 using command VP003 Steering wheel angle sensor (see Configurations
and programming).
Clear the ESP sensor offsets using command RZ011 Sensor offsets.
Check the value of parameter PR033 Steering wheel angle.
The steering wheel angle value must be close to 0˚ ± 5˚.
ESP_V05_DF087
38C-42
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF090
PRESENT
OR
STOREDFRONT RIGHT-HAND WHEEL TARGET
NOTESPriorities when dealing with a number of faults:
Deal with fault DF026 Front right-hand wheel speed sensor circuit first if it is
present.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present during a road test.
Visually inspect the condition of the axle assemblies (impacts, deformations etc.) and the conformity and good
condition of the tyre mountings (see MR 411, Mechanical, 35A, Wheels and tyres, Tyres, Identification
and Tyre pressure, Identification).
Check that the braking system (condition of brake pads, sealing, sticking, bleed, bearing clearance, etc.) is in good
condition.
Visually inspect the condition of the target (for clogging, metallic contamination, bearing grease, etc.) and clean
using compressed air if necessary.
Check that the wheel speed sensor mounting is in good condition.
Check the sensor/target air gap through one wheel revolution (0.4 < front wheel air gap < 1.7 mm).
If the air gap is incorrect:
–Replace the instrumented bearing/wheel sensor mounting assembly if necessary (see MR 411, Mechanical,
31A, Front axle components, Hub carrier bearing: Removal - Refitting).
If the air gap is correct.
–Swap both front wheel speed sensors.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault initially declared as DF090 has become DF091 Front left-hand wheel target, replace the magnetic
target (see MR 411, Mechanical, 31A, Front axle components, Front hub carrier bearing: Removal –
Refitting).
–If the fault remains on the same side, replace component 152 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Front wheel speed sensor, Removal - Refitting).
ESP_V05_DF090