38C-33
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF027
CONTINUED
2.DEFNOTESConditions for applying the fault finding procedure to
stored faults:
The fault is declared present after a road test.
Check the connection and condition (possible wiring damage) of the connectors ofcomponents 1 094and150.
Iftheconnector is faulty (seeTe chnical Note 6015A, Repairing e lectrical wiring, Wiring: Precautions for repair),
repair the connector, otherwise replace the wiring.
Ch eck the insulation and continuity ofconnections 4Sand4Tbetweencomponents 150and1094.
Alsocheckthe insulationbetween these 2 connections.
Iftheconnection or connections are faulty (seeTe chnical Note 6015A, Repairing e lectrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
Inspect the condition of the target ( metallic contamination etc.).
Cleanthetarget with compressed air if necessary.
For v ersions e quippedwithdiscbrakes:
Check the sensor/target air gap through one wheel revolution (0.1 mm
–Replace the instrumented bearing/wheel sensor mounting assembly (see MR 411, Mechanical, 33A, Rear axle
components, Rear hub carrier bearing: Removal - Refitting).
If the air gap iscorrect:
–Swap both rear wheel brake discs as well as the brake pads.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault initially declared as DF007 Rear left-hand wheel speed sensor circuit has become DF027, replace
the instrumented bearing/wheel sensor mounting assembly (see MR 411, Mechanical, 33A, Rear axle
components, Rear hub carrier bearing: Removal - Refitting).
–If the fault remains on the same side, replace component 150 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Rear wheel speed sensor, Removal - Refitting).
For v ersions e quippedwithdrumbrakes:
–Swap both rear wheel brake drums.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault initially declared as DF007 Rear left-hand wheel speed sensor circuit has become DF027, replace
the target (see MR 411, Mechanical, 33A, Rear axle components, Rear brake drums, Removal - Refitting).
–If the fault remains on the same side, replace component 150 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Rear wheel speed sensor, Removal - Refitting).
38C-42
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF090
PRESENT
OR
STOREDFRONT RIGHT-HAND WHEEL TARGET
NOTESPriorities when dealing with a number of faults:
Deal with fault DF026 Front right-hand wheel speed sensor circuit first if it is
present.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present during a road test.
Visually inspect the condition of the axle assemblies (impacts, deformations etc.) and the conformity and good
condition of the tyre mountings (see MR 411, Mechanical, 35A, Wheels and tyres, Tyres, Identification
and Tyre pressure, Identification).
Check that the braking system (condition of brake pads, sealing, sticking, bleed, bearing clearance, etc.) is in good
condition.
Visually inspect the condition of the target (for clogging, metallic contamination, bearing grease, etc.) and clean
using compressed air if necessary.
Check that the wheel speed sensor mounting is in good condition.
Check the sensor/target air gap through one wheel revolution (0.4 < front wheel air gap < 1.7 mm).
If the air gap is incorrect:
–Replace the instrumented bearing/wheel sensor mounting assembly if necessary (see MR 411, Mechanical,
31A, Front axle components, Hub carrier bearing: Removal - Refitting).
If the air gap is correct.
–Swap both front wheel speed sensors.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault initially declared as DF090 has become DF091 Front left-hand wheel target, replace the magnetic
target (see MR 411, Mechanical, 31A, Front axle components, Front hub carrier bearing: Removal –
Refitting).
–If the fault remains on the same side, replace component 152 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Front wheel speed sensor, Removal - Refitting).
ESP_V05_DF090
38C-43
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF091
PRESENT
OR
STOREDFRONT LEFT-HAND WHEEL TARGET
NOTESPriorities when dealing with a number of faults:
Deal with fault DF006 Front left wheel speed sensor circuit first if it is present.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present during a road test.
Visually inspect the condition of the axle assemblies (impacts, deformations etc.) and the conformity and good
condition of the tyre mountings (see MR 411, Mechanical systems, 35A, Wheels and tyres, Tyres,
Identification and Tyre pressure, Identification).
Replace the tyre(s) if necessary (see MR 411, Mechanical, 35A, Wheels and tyres, Tyres, Removal - Refitting).
Check that the braking system (condition of brake pads, sealing, sticking, bleed, bearing clearance, etc.) is in good
condition.
Visually inspect the condition of the target (for clogging, metallic contamination, bearing grease, etc.) and clean
using compressed air if necessary.
Check that the wheel speed sensor mounting is in good condition.
Check the sensor/target air gap through one wheel revolution (0.4 < front wheel air gap < 1.7 mm).
If the air gap is incorrect:
–Replace the instrumented bearing/wheel sensor mounting assembly if necessary (see MR 411, Mechanical,
31A, Front axle components, Hub carrier bearing: Removal - Refitting).
If the air gap is correct.
–Swap both front wheel speed sensors.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault initially declared as DF091 has become DF090 Front right-hand wheel target, replace the magnetic
target (see MR 411, Mechanical, 31A, Front axle components, Front hub carrier bearing: Removal –
Refitting).
–If the fault remains on the same side, replace component 153 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Front wheel speed sensor, Removal - Refitting).
ESP_V05_DF091
38C-44
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF092
PRESENT
OR
STOREDREAR RIGHT-HAND WHEEL TARGET
NOTESPriorities when dealing with a number of faults:
Deal with fault DF027 Rear right-hand wheel speed sensor circuit first if it is present.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present during a road test.
Visually inspect the condition of the axle assemblies (impacts, deformations etc.) and the conformity and good condition
of the tyremountings (seeMR 411, Mechanical systems, 35A, Wheels and tyres, Tyres, IdentificationandTy re
pressure, Identification).
Re place the tyre(s) if necessary (seeMR 411, Mechanical, 35A, Wheels and tyres, Tyres, Removal - Refitting).
Check that the braking system (condition of brake pads, sealing, sticking, bleed, bearing clearance, etc.) is in good
condition.
ESP_V05_DF092
38C-45
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF092
CONTINUED
Check that the wheel speed sensor mounting is in good condition.
Visually inspect the condition of the target (for clogging, metallic contamination, bearing grease, etc.) and clean
using compressed air if necessary.
For versions equipped with disc brakes:
Check the sensor/target air gap through one wheel revolution (0.1 < rear wheel air gap < 0.9 mm).
If the air gap is incorrect:
–Replace the instrumented bearing/wheel sensor mounting assembly (see MR 411, Mechanical, 33A, Rear axle
components, Rear hub carrier bearing: Removal - Refitting).
If the air gap is correct.
–Swap both rear wheel brake discs as well as the brake pads.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault initially declared as DF092 has become DF093 Rear left-hand wheel target, replace
the instrumented bearing/wheel sensor mounting assembly (see MR 411 Mechanical, 33A, Rear axle
components, Rear hub carrier bearing: Removal - Refitting).
–If the fault remains on the same side, replace component 150 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Wheel speed sensor, Removal - Refitting).
For versions equipped with drum brakes:
–Swap both rear wheel brake drums.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault initially declared as DF092 has become DF093 Rear left-hand wheel target, replace the target
(see MR 411, Mechanical, 33A, Rear axle components, Rear brake drums, Removal - Refitting).
–If the fault remains on the same side, replace component 150 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Rear wheel speed sensor, Removal - Refitting).
38C-46
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF093
PRESENT
OR
STOREDREAR LEFT-HAND WHEEL TARGET.
NOTESPriorities when dealing with a number of faults:
Deal with fault DF007 Left rear wheel speed sensor circuit first if it is present.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present during a road test.
Visually inspect the condition of the axle assemblies (impacts, deformations etc.) and the conformity and good
condition of the tyre mountings (see MR 411, Mechanical systems, 35A, Wheels and tyres, Tyres,
Identification and Tyre pressure, Identification).
Replace the tyre(s) if necessary (see MR 411, Mechanical, 35A, Wheels and tyres, Tyres, Removal - Refitting).
Check that the braking system (condition of brake pads, sealing, sticking, bleed, bearing clearance, etc.) is in good
condition.
ESP_V05_DF093
38C-47
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF093
CONTINUED
Check that the wheel speed sensor mounting is in good condition.
Visually inspect the condition of the target (for clogging, metallic contamination, bearing grease, etc.) and clean
using compressed air if necessary.
For versions equipped with disc brakes:
Check the sensor/target air gap through one wheel revolution (0.1 < rear wheel air gap < 0.9 mm).
If the air gap is incorrect:
–Replace the instrumented bearing/wheel sensor mounting assembly (see MR 411, Mechanical, 33A, Rear axle
components, Rear hub carrier bearing: Removal - Refitting).
If the air gap is correct.
–Swap both rear wheel brake discs as well as the brake pads.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault initially declared as DF093 has become DF092 Rear right-hand wheel target, replace
the instrumented bearing/wheel sensor mounting assembly (see MR 411 Mechanical, 33A, Rear axle
components, Rear hub carrier bearing: Removal - Refitting).
–If the fault remains on the same side, replace component 151 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Wheel speed sensor, Removal - Refitting).
For versions equipped with drum brakes:
–Swap both rear wheel brake drums.
–Clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the initially declared fault DF093 became DF092 "Rear right-hand wheel target " , replace the target
(see MR 411 Mechanical system, 33A, Rear axle components, Rear brake drums, removal-refitting).
–If the fault remains on the same side, replace component 151 (see MR 411, Mechanical, 38C, Anti-lock
braking system, Rear wheel speed sensor, Removal - Refitting).
38C-78
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V3 MR-413-X44-38C050$150.mif
38C
Bosch 8.1 ESP
Vdiag No.: 05
Tool command Diagnostic tool title Comments
RZ001Fault memory This command is used for clearing the computer's stored faults
RZ011Sensor offsetsThis command reinitialises programming of the ESP sensors.
Run this command each time an operation required the steering
wheel angle to be programmed or following any operation on the
axle assemblies.
Also run this command when the combined sensor has been
removed or replaced
SC001Check target teethThis command tests the condition of the teeth on each wheel.
Select the command SC001 and follow the instructions.
The test result should indicate 48 teeth.
SC006Bleed the hydraulic unit and
brake circuitsThis command should only be used if an abnormally long brake
pedal travel is noted during a road test with ABS control (the
system must have been bled beforehand by the usual method).
Select command SC006 and follow the instructions given by the
diagnostic tool.
AC003Front left-hand wheel solenoid
valvesSee the interpretation of command (see Interpretation of
commands).
AC004Front right-hand wheel
solenoid valvesSee the interpretation of command (see Interpretation of
commands).
AC005Rear left-hand wheel solenoid
valvesSee the interpretation of command (see Interpretation of
commands).
AC006Rear right-hand wheel solenoid
valvesSee the interpretation of command (see Interpretation of
commands).
AC013Wheel speed sensor supply
testSee the interpretation of command (see Interpretation of
commands).
AC016Pump motor testSee the interpretation of command (see Interpretation of
commands).
AC187Brake light activation relaySee the interpretation of command (see Interpretation of
commands).
AC195Vehicle speed signalSee the interpretation of command (see Interpretation of
commands).
AC196Hazard warning light activation
requestSee the interpretation of command (see Interpretation of
commands).
ANTI-LOCK BRAKING SYSTEM
Fault finding – Command summary table