Page 49 of 122
61A-46
HEATING
Heater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
aRemove:
-the cross member reinforcement bolts (8) ,
-the cross member reinforcement.
aPut a protective cover on the floor carpet.II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the bolt (9) from the heater matrix pipe bracket on
the distribution unit,
-the heater matrix pipe bracket on the distribution
unit,
-the bolt (10) from the heater matrix pipe bracket.
-the heater matrix pipe bracket,
-the heater matrix bolts (11) .
aPut a container in place to recover the coolant.
aRemove the heater matrix and its pipes.
aUnclip the pipe bracket.
aRemove the heater matrix pipes.
REFITTING
I - REMOVAL PREPARATION OPERATION
aReplace the seals between the pipes and the heater
matrix.
119713
119704
WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The sur-
face must be clean and scratch free.
Page 54 of 122

61A-51
HEATING
Heater matrix: Removal - Refitting
RIGHT-HAND DRIVE
61A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the bolt (6) from the heater matrix pipe bracket on
the distribution unit,
-the heater matrix pipe bracket on the distribution
unit,
-the bolt (7) from the heater matrix pipe bracket.
-the heater matrix pipe bracket,
-the heater matrix bolts (8) .
aPut a container in place to recover the coolant.
aRemove the heater matrix and its pipes.
aUnclip the pipe bracket.
aRemove the heater matrix pipes.
REFITTING
I - REMOVAL PREPARATION OPERATION
aAlways replace the seals between the pipes and the
heater matrix.II - REFITTING OPERATION FOR PART
CONCERNED
aFit the pipes on the heater matrix with new seals.
aClip on the pipe bracket.
aRefit the heater matrix and its pipes.
aRefit:
-the heater matrix bolts,
-the heater matrix pipe bracket,
-the bolt on the heater matrix pipe bracket,
-the heater matrix pipe bracket on the distribution
unit,
-the heater matrix pipe bracket bolt on the distribu-
tion unit.
III - FINAL OPERATION
aRemove the protective cover on the floor carpet.
aRefit:
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment),
-the central console (see Centre console: Remov-
al - Refitting) (57A, Interior equipment).
aRefit the storage compartment.
aRefit the radio (see Radio: Removal - Refitting)
(86A, Radio).
aRefit the tweeters (see Tweeter: Removal - Refit-
ting) (86A, Radio).
aRefit:
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) ,
119704
WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The sur-
face must be clean and scratch free.
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
Page 61 of 122

61A-58
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting
LEFT-HAND DRIVE
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of compo-
nents)(MR 413, 88C, Airbags and seat belt preten-
sioners).
aDisconnect the battery (see ) (MR 411, 80A, Bat-
tery).
aUnclip the upper storage compartment (1) on the
driver's side using the (Car. 1363).
aRemove:
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and pretensioners),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el).aUnclip the "trim - air vent" assembly (2) .
aDisconnect the hazard warning lights switch connec-
tor.
aUnclip:
-the fuse access flap (3) ,
-the dashboard lower trim. Special tooling required
Car. 1363Set of tr im removal levers.
Equipment required
Diagnostic tool
AIR CONDITIONING or STANDARD HEATING
119502
119518
119506
Page 64 of 122

61A-61
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting
LEFT-HAND DRIVE
61A
aConnect the blower unit control unit connector.
II - FINAL OPERATION.
aRefit:
-the steering wheel lower cover,
-the steering wheel lower cover bolt.
aConnect the connectors to the lower trim on the
dashboard.
aClip on:
-the dashboard lower trim,
-the fuse access flap.
aConnect the hazard warning lights switch connector.
aClip on the "trim - air vent" assembly.
aRefit:
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and pretensioners).
aClip on the upper storage compartment on the driv-
er’s side.
aConnect the battery (see ) (MR 411, 80A, Battery).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents)(MR 413, 88C, Airbags and seat belt preten-
sioners). AIR CONDITIONING or STANDARD HEATING
Page 65 of 122
61A-62
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting
RIGHT-HAND DRIVE
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
aDisconnect the battery (see ) (MR 411, 80A, Bat-
tery).
aUnclip the upper storage compartment (1) on the
driver's side using the (Car. 1363).
aRemove the passenger's front airbag (see Passen-
ger's frontal airbag: Removal - Refitting) (MR
411, 88C, Airbags and seat belt pretensioners).aRemove the instrument panel (see Instrument pan-
el: Removal - Refitting) (MR 411, 83A, Instrument
panel).
aUnclip the "trim - air vent" assembly.
aDisconnect the hazard warning lights switch connec-
tor. Special tooling required
Car. 1363Set of tr im removal levers.
Equipment required
Diagnostic tool
AIR CONDITIONING or STANDARD HEATING
124106
AIR CONDITIONING or STANDARD HEATING
124105
Page 67 of 122

61A-64
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting
RIGHT-HAND DRIVE
61A
aRemove:
-the blower unit control unit bolts (7) ,
-the blower unit control unit (8) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the blower unit control unit,
-the bolts to the blower unit control unit.
aFit the fan assembly control unit electrical wiring.
aConnect the blower unit control unit connector.
aRefit:
-the blower unit control unit,
-the bolts to the blower unit control unit.aConnect the blower unit control unit connector.
II - FINAL OPERATION.
aConnect the hazard warning lights switch connector.
aClip on the "trim - air vent" assembly.
aRefit the instrument panel (see Instrument panel:
Removal - Refitting) (MR 411, 83A, Instrument
panel).
aRefit the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411, 88C,
Airbags and seat belt pretensioners).
aClip on the upper storage compartment on the driv-
er’s side.
aConnect the battery (see ) (MR 411, 80A, Battery).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and pretensioners).
124100
AIR CONDITIONING or STANDARD HEATING
CLIMATE CONTROL
AIR CONDITIONING or STANDARD HEATING
AIR CONDITIONING or STANDARD HEATING
Page 68 of 122
61A-65
HEATING
Control panel: Removal - Refitting
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see ) (MR 411, 80A, Bat-
tery).
aUnclip the upper storage compartment (1) on the
driver's side using the (Car. 1363).
aRemove:
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and pretensioners),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el).aUnclip the « trim - air vent » assembly (2) .
aDisconnect the hazard warning lights switch connec-
tor. Special tooling required
Car. 1363Set of tr im removal levers.
Equipment required
Diagnostic tool
119502
119518
Page 70 of 122

61A-67
HEATING
Control panel: Removal - Refitting
61A
aConnect the control panel connectors.
aPress on the tab.
aFit the control panel ball joint.
aClip on the air distribution control cable.
aPress on the tab.
aFit the control panel ball joint.
aClip on the air mixing control cable.
aFit the control panel ball joint.
aClip on the recirculation control cable.
aConnect the control panel connector.
II - FINAL OPERATION.
aConnect the hazard warning lights switch connector.
aClip on the « trim - air vent » assembly.
aRefit:
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and pretensioners).
aClip on the upper storage compartment on the driv-
er's side.
aConnect the battery (see ) (MR 411, 80A, Battery).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and seat belt preten-
sioners). CLIMATE CONTROL
AIR CONDITIONING or STANDARD HEATING