2009 PORSCHE BOXSTER service

Practical Tips, Emergency Service
237
Changing a wheel
Warning!
Risk of serious personal injury or death. The
car may slip off the jack.
f Make sure that no one is in the vehicle when
jacking up and changing a wheel.
f Always place the car on stable supports if work
has to be carried out under the car.
Risk of damage to the brake discs of the
Porsche Ceramic Composite Brake (PCCB).
f Always screw in both assembly aids when changing a wheel.
Note
The tools required for changing a wheel (e.g. jack,
wheel bolt wrench, assembly aids) are not sup-
plied with the car.
Your authorized Porsche dealer will be pleased to
advise you.
1. Apply the handbrake fully and engage 1st gear or PDK selector-lever position P and remove
the ignition key.
2. Switch on the hazard warning lights if neces- sary.
3. Secure the car against rolling away, e.g. by
means of wedges under the wheels on the op-
posite side.
This is particularly important on slopes. 4. Slightly slacken the whee
l bolts of the wheel to
be changed.
5. Lift the car only at the specified jacking points.
6. Raise the car until the wheel lifts off the ground.
Please see the chapter “LIFTING THE VEHICLE
WITH A LIFTING PLATFORM OR GARAGE LIFT”
on Page 242.
7. Remove 1 or 2 wheel bolts (see respective illustration).
8. Screw in assembly aids instead of the wheel bolts.
Screw in assembly aid for
cars
without Porsche
Ceramic Composite Brake
9. Remove the remaining wheel bolts.
Note on operation
f To remove or mount the spacers:
Please see the chapter “SPACERS” on
Page 243.

238
Practical Tips, Emergency Service
Screw in two assembly aids for
cars
with Porsche
Ceramic Composite Brake
10.Take the wheel off and put a new wheel on.
Please see the chapter “WHEEL BOLTS” on
Page 236.
11.Insert wheel bolts and tighten by hand.
12.Remove assembly aids, screw in remaining wheel bolts.
Initially tighten bolts only slightly in diagonally
opposite sequence so that the wheel
is centred.
13.Inflate the tire if necessary. Please see the chapter “TIRE PRESSURE FOR
COLD TIRES (68 °F/20 °C)” on Page 277.
14.Lower the car fully and remove the jack.
15.Tighten wheel bolts in diagonally opposite sequence.
f Immediately after changing a wheel, use
a torque wrench to check the prescribed
tightening torque (96 ftlb./130 Nm).
Note on operation for vehicles with Tire Pressure
Monitoring
f On vehicles with Tire Pressure Monitoring, the
settings on the on-board computer must be
updated after the wheel change.
f Please see the chapter “TPM TIRE PRESSURE
MONITORING” on Page 147.
Checking tire pressure with a
pressure gage1. Remove the valve stem cap from the tire.
2. Press the pressure gage onto the valve stem.
Note on operation
fDo not press too hard or force the valve stem
sideways, or air will escape.
If the sound of air escaping from the tire is
heard, reposition the pressure gage.
3. Read the tire pressure on the gage stem and compare it to the permissble tire pressure.
This information can be found on the tire pres-
sure plate or in the chapter Technical Data.
Please see the chapter “TIRE PRESSURE FOR
COLD TIRES (68 °F/20 °C)” on Page 277.
4. Remove the pressure gage.
f Please see the chapter “TPM TIRE PRESSURE
MONITORING” on Page 147.

Practical Tips, Emergency Service
239
Flat Tire
Warning!
Failure to follow these instructions may result
in serious personal injury to you or to by-
standers.
f If you have a flat tire, move a safe distance off
the road. Turn the emergency flasher on and
use other warning devices to alert other motor-
ists. Set the parking brake.
f Do not park your vehicl e where it may contact
dry grass, brush or other flammable materials.
The hot parts of the exhaust system could set
such materials on fire, thereby causing both
property damage and serious personal injury or death.
A tire sealant and compressor with pressure
tester are located in the luggage compartment.
f Please observe the safety and operating in-
structions on the special sealant bottle with a
special Porsche part number and on the com-
pressor – these are essential. Important note
Sealing the tire with the tire repair kit is only
an emergency repair. Even with the tire air-
tight, it may be used only for short journeys
in an emergency.
The maximum permitted speed is 50 mph
(80 km/h).
f
Do not use commercially available sealant or
tire inflating bottles.
Use only the tire sealant located in the luggage
compartment.
Warning!
Risk of accident, resulting in serious
personal injury or death.
f Have tires replaced by a specialist workshop
as soon as possible.
f Avoid hard acceleration and high cornering speeds.

240
Practical Tips, Emergency Service
A- Filler bottle
B - Filler hoseTire sealantThe tire sealant can be used to seal small cuts,
especially in the tire tread.
Sealing the tire with the tire sealant is only an
emergency repair, so you can drive to the next
workshop. Even with the tire air-tight, it may be
used only for short journeys in an emergency. The tire sealant and a compressor with pressure
tester can be found in the luggage compartment.
The tire sealant comprises:
– A filler bottle
– A sticker denoting the maximum permissible
speed for the driver’s field of vision
– A filler hose
– A valve turner and
– A spare valve insert.
Danger!
Risk of accident , resulting in serious per-
sonal injury or death.
f Use the tire sealant only in the case of cuts or
punctures no larger than 0.15 in. (4 mm).
f Never use the tire sealant if the rim is dam-aged.
Warning!
The sealant is highly flammable and harmful
to health.
f Fire, naked flame and smoking are prohibited
when handling tire sealant.
f Avoid contact with skin, ey es or clothing due to
caustic chemical properties of the tire sealant.
f Keep tire sealant away from children.
f Do not inhale vapors, due to consequent harm
to personal health resulting in serious personal injury or death.
In case of contact with the sealant:
f If sealant gets on the skin or in the eyes,
thoroughly rinse the affect ed part of the body
off immediately.
f Change soiled clothing immediately.
f Get medical attention immediately in the event
of an allergic reaction.
f If sealant was swallowed, thoroughly rinse out
the mouth without delay an d drink plenty of
water.
Do not induce vomiting.
Get medical attention immediately.

Practical Tips, Emergency Service
241
A- Filler bottle
B - Filler hose
C - Plug of the filler hose
D -Valve turner
E -Valve insert
F - Tire valveInserting sealant
1. Leave the object that caused the puncture in the tire.
2. Remove sealant and the enclosed sticker from the luggage compartment.
3. Adhere the sticker in the driver's field of vision.
4. Shake filler bottle A. 5. Screw filler hose B
onto the filler bottle.
The filler bottle is now open.
6. Unscrew valve cap from tire valve F.
7. Remove valve insert E from the tire valve with
valve turner D.
Keep the valve insert in a clean and dry place.
8. Remove plug C of the filler hose B.
9. Push filler hose onto the tire valve.
10.Hold filler bottle higher than the level of the tire valve and press it together forcefully until the
bottle is completely emptied into the tire.
11.Pull filler hose off the tire valve.
12.Twist the valve insert fi rmly into the tire valve
using the valve turner.
13.Connect the compressor to the cigarette light- er and inflate the tire to the prescribed tire
pressure.
Please see the chapter “TIRE PRESSURE FOR
COLD TIRES (68 °F/20 °C)” on Page 277.
14.Screw valve cap onto the tire valve.
15.Check the tire pressure after driving for around 10 minutes.
If the tire pressure is less than 22 psi (1.5 bar),
do not continue driving.
If a value of more than 22 psi (1.5 bar) is indi-
cated, correct the pressure to the prescribed
value. 16.Please consult your authorized Porsche
dealer.
Note on operation for vehicles with Tire Pressure
Monitoring
f On vehicles with Tire Pressure Monitoring, the
settings on the on-board computer must be
updated after the wheel change.
Please see the chapter “TPM TIRE PRESSURE
MONITORING” on Page 147.
Care Instructions
After drying, any sealan t that emerges can be
peeled off like a film.
Warning!
Risk of accident , resulting in serious per-
sonal injury or death.
f Have the tire replaced by an authorized
Porsche dealer immediately.
f Avoid hard acceleration and high cornering
speeds.
f Do not exceed maximum speed of 50 mph
(80 km/h).
f Please always observe the safety and opera-
ting instructions, which can be found in the
separate operating instructions for the sealant and on the compressor.

242
Practical Tips, Emergency Service
Lifting the Vehicle with a Lifting
Platform or Garage Lift The car must be raised only at the illustrated jack-
ing points.
Caution!
Serious personal injury or death and/or seri-
ous damage to the engi ne or the vehicle may
occur, if you lift the vehicle improperly.
f Never lift the vehicle at any other place than
the jacking points.
f Never lift the vehicle by the engine, transmis-
sion or axles.
f Do not damage any sensitive components in the vicinity of the jacking points.
Platform lift Before the car is driven on to a lifting platform, it
must be ensured that there is enough space be-
tween the lifting platfo rm and the vehicle. Garage lift A garage lift must be used only at the illustrated
jacking points.

Practical Tips, Emergency Service
243
SpacersfUse the spacers only together with wheels and
fastening parts approved by Porsche.
Before having spacers fitted, find out about the
current approval status.
Mounting an emergency spare wheel
If 5 mm spacers are mounted, these must not be
removed to mount an emergency spare wheel.
Fitting snow chains
The use of snow chains is not permitted when
5 mm spacers are mounted.
Caution!
Risk of damage to the wheel housings if the
5 mm spacers are not removed before fitting
snow chains.
f To permit the fitting of snow chains, have the 5 mm spacers removed on all 4 wheels.Note on operation
f
To fit/remove the spacers:
Please consult an authorized Porsche dealer.
f Please see the chapter “CHANGING A WHEEL”
on Page 237.
Removing the spacers
1. Unscrew both countersunk screws (M6x16) on the wheel hub.
2. Remove the spacer.
3. Fasten the brake disc with the short M6x12
countersunk screws, part No.:
900.269.047.09.
Tightening torque 7.5 ftlb. (10 Nm) .
4. For wheel mounting without a spacer, 5 mm
shorter wheel bolts (part No.:
997.361.203.01 ) must be used.
Tightening torque: 96 ftlb. (130 Nm) .

244
Practical Tips, Emergency Service
Mounting the spacers
1. Remove wheel.
2. Unscrew both countersunk screws (M6x12) on
the break disc.
3. Fasten the spacer with the long M6x16
countersunk screws.
Tightening torque 7.5 ftlb. (10 Nm) .
4. Fit wheel. To do this use the longer wheel
bolts for fastening the wheels.
Tightening torque: 96 ftlb. (130 Nm) .
f Please see the chapter “CHANGING A WHEEL”
on Page 237.
Required scope of parts if the spacers are
removed
Short countersunk screws (M6x12)
Part No: 900.269.047.09
1 set short wheel bolts
Part No: 997.361.203.01
Short anti-theft protection
Part No: 996.361.057.01
f For information on the spacers: Please see the
chapter “SPACERS” on Page 243.
Long wheel bolt
- X: Bolt length approx.
49 mm
- Arrows:
spherical cap ring
Wheel bolt identifying features
For identification purposes, the movable spherical
cap ring is galvanised in red on the long wheel
bolts.
The long wheel bolts must only be used together
with 5 mm spacers fitted.
The short wheel bolts are not marked in colour.
The short wheel bolts must only be used without
5 mm spacers fitted.
f Tightening torque for both wheel bolts:
96 ftlb. (130 Nm) .