2009 Peugeot Expert VU headlamp

99
Levels
CHECKS
6
Cooling system
Only use the fluid recommended by the
manufacturer.
Otherwise, you risk seriously damaging your
engine.
When the engine is warm, the temperature
of the coolant is controlled by the engine
fan. As this fan can operate with the ignition
key removed and because the cooling
system is pressurised, wait for at least one
hour after the engine has stopped before
carrying out any work.
Slacken the cap by 1/4 of a turn to release
the pressure to prevent any risk of scalding.
When the pressure has dropped, remove the
cap and top up the level with coolant.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a PEUGEOT dealer as soon as possible. Power steering fluid level
The vehicle must be parked on level ground
with the engine cold. Unscrew the cap
integrated with the gauge and check the
level which must be between the MIN and
MAX marks.
When this occurs with the engine running it
is due to the start of saturation of the particle
emission filter (exceptionally prolonged
urban type driving conditions: low speed,
long traffic jams, ...).
In order to regenerate the filter, you are
advised to drive at a speed higher than
40 mph (60 km/h) for at least five minutes
as soon as possible, when traffic conditions
permit (until the message disappears and
the service warning light is switched off).
During regeneration of the particle emission
filter, relay noise may be heard under the
fascia.
If the message is still displayed and if the
service warning light remains on, contact a
PEUGEOT dealer.
Topping up
The level must be between the MIN and
MAX marks on the expansion bottle.
If more than 1 litre of fluid is required to top
up the level, have the system checked by a
PEUGEOT dealer. Windscreen wash and headlamp
wash level
For best quality cleaning and for your safety,
we would advise that you use products of
the PEUGEOT Universal range.
Capacity of the screenwash reservoir:
approximately 4.5 litres.
If your vehicle is fitted with headlamp
washers, the capacity of the reservoir is
7.5 litres.
To guarantee optimum cleaning and prevent
freezing, this fluid must not be topped up or
replaced with water.
Diesel additive level (Diesel
with particle emission filter)
The minimum level of this additive
is indicated by lighting of the
service warning light, accompanied by
an audible signal and a message on the
display. Topping up
It is imperative that this additive is topped up
by a PEUGEOT dealer without delay.

111
Changing a bulb
TROUBLESHOOTING
7
CHANGING A BULB

Type A
Entirely glass bulb: pull
gently as it is fitted by
pressure.

Type B
Bayonet bulb: press
on the bulb then turn it
anticlockwise.

Type C
Halogen bulb: release
the retaining spring from
its housing.
TYPES OF BULB
Various types of bulb are installed on your vehicl e. To remove them: Halogen bulbs must be changed after
the headlamp has been off for several
minutes (risk of serious burns). Do not touch
the bulb directly with your fingers, use
lint-free cloths.
When each operation has been completed,
check the operation of the lights.

112
Changing a bulb
3. Direction indicators
Type B, PY 21 W - 21 W (amber)
- Turn the bulb holder a quarter turn anticlockwise.
- Remove the bulb by pressing it lightly while turning it anticlockwise.
- Change the bulb.
- Ensure that the cover is refitted
correctly over its entire periphery to
guarantee sealing.
FRONT LIGHTS
Open the bonnet. To access the bulbs, reach
behind the headlamp unit.
Carry out the operations in reverse order to
refit each bulb.

1. Dipped headlamps/Main beam
headlamps
Type C, H4 - 55 W
- Remove the centre cover by pulling the flexible rubber tab.
- Disconnect the electrical connector.
- Release the retaining spring.
- Change the bulb taking care to align the metal part with the grooves on the light.
2. Side lights
Type A, W 5 W - 5 W
- Remove the cover by pulling the flexible rubber tab.
- Remove the bulb holder fitted by pressure by pulling the connector.
- Change the bulb.
- Ensure that the cover is refitted correctly over its entire periphery to
guarantee sealing.
4. Fog lamps
Type C, H1 - 55 W
Consult a PEUGEOT dealer.

113
Changing a bulb
TROUBLESHOOTING
7
DIRECTION INDICATOR SIDE
REPEATER

Type A, WY 5 W (amber)
- Push the repeater towards the rear and disengage it.
- Support the connector and turn the bulb holder a quarter turn to the left.
- Turn the bulb a quarter turn to the left, remove it and change it.
- When refitting, engage the repeater towards the rear and bring it towards the
front.
Front/Rear
Amber coloured bulbs (direction indicators
and side repeaters) must be replaced with
bulbs of identical specification and colour. COURTESY LIGHTS

Type A, 12 V 5 W - 5 W
- Unclip the lens by sliding a screwdriver in the slots on each side of the courtesy
light.
- Pull the bulb and change it.
- Clip the lens in its housing and ensure that it is secured correctly. High pressure washing
When using this type of washing on
stubborn dirt, do not persist on the
headlamps, the lights and their surrounds to
avoid damaging their coating and their seal.

117
Changing a fuse
TROUBLESHOOTING
7
RIGHT-HAND SIDE FASCIA PANEL FUSES
- Tilt the storage compartment then pull it firmly to access the fuses.
Fuses A (amps) Allocation

1 15 Rear wiper

2 - Free

3 5 Air bag control unit

4 10 Steering wheel angle sensor, Diagnostic socket,
ESP sensor, Manual ventilation, Clutch switch,
Headlamp beam height, Particle emission filter pump


5 30 Electric mirrors, Passenger electric window mot or

6 30 Front electric windows supply

7 5 Courtesy lights and glove box light

8 20 Multifunction display, Anti-theft alarm siren, Aud
io
equipment, Compact disc changer, Audio/telephone,
Trailer fuse box (accessory), Coachbuilder/vehicle modifier
unit (platform cab)

9 10 Load space accessories socket

10 30 Rear ride height corrector, Steering wheel switchi
ng,
Instrument panel

11 15 Diagnostic socket, Ignition switch

12 15 Hands-free kit, Air bag control unit, Parking assi
stance
control unit

13 5 Engine fuse box, Trailer fuse box

14 15 Rain sensor, Automatic air conditioning, Instru ment panel

15 30 Locking/unlocking/deadlocking of the accesses

16 - Free

17 40 Heated rear screen, Heated mirrors

17 10 Heated mirrors only

119
Changing a fuse
TROUBLESHOOTING
7
FUSES UNDER THE BONNET
- After opening the bonnet, slide the screenwash support to make access
easier.
- Unclip and tilt the box to access the fuses.
Fuses A (amps) Allocation

1 20 Engine control unit, Fuel supply and air supply sy
stems,
Fan assembly

2 15 Horn

3 10 Front and rear wash-wipe pump

4 20 Headlamp wash pump

5 15 Fuel supply system

6 10 Power steering, Secondary brake pedal switch

7 10 Braking system (ABS/ESP)

8 20 Starter control

9 10 Main brake pedal switch

10 30 Fuel supply and air supply systems, Emission contr
ol
systems

11 40 Front ventilation

12 30 Windscreen wipers

13 40 Built-in systems interface

14 30 Free