Self-help, vehicle care171
Self-help, vehicle care
Diesel fuel system, bleeding
Never let the fuel tank run dry. If control
indicator Y illuminates, refuel as soon as
possible.
It is possible to restart the engine if the tank
has been run dry. A delayed start can be
expected. Switch on the ignition three times
for approx. 15 seconds. Then try to start
the engine for no more than 40 seconds. If
the engine will not start, wait at least
10 seconds before trying again. If the
engine will still not start, consult a
workshop.
Bonnet
To open the bonnet, pull release lever /
located on the left-hand side below the
instrument panel.
The bonnet will then be unlocked and will
partially open. Return release lever to its
original position.
Do not pull release lever while the vehicle is
moving.
Diesel fuel system, bleeding .............. 171
Bonnet ................................................. 171
Starting ................................................ 172
Starting the engine with jump leads
3 172
Towing ................................................. 174
Jack and vehicle tools ........................ 176
Warning triangle ¨ 3 ,
First aid kit +3................................ 177
Temporary spare wheel ..................... 177
Wheel changing .................................. 178
Electrical system ................................. 181
Fuses and the most important circuits they protect ...................................... 182
Bulb replacement ............................... 185
Opel genuine parts and accessories . 191
A note on safety ................................. 191
Checking and topping up fluids ........ 191
Windscreen wipers .............................. 198
Windscreen washer system ................ 199
Battery ................................................. 200
Protection of electr onic components 201
Vehicle storage ................................... 201
Vehicle care......................................... 201
9 Warning
Disregard of the instructions may lead to
injuries or endanger life. Vehicle
passengers must be informed
accordingly.
Self-help, vehicle care181
Electrical system
Fuses
There are two fuse boxes in the vehicle:
the instrument panel fu se box is located on
the left-hand side of the front passenger’s
footwell, the engine compartment fuse box
is located next to the coolant reservoir.
It is advisable to carry a full set of fuses.
Spare fuses are kept in the engine
compartment fuse box.
7. Change the wheel.
Notes on spare wheel - see page 178.
8. Screw on wheel nuts and tighten slightly by hand until wheel is held
against the hub.
9. Rotate wrench anti-clockwise and lower vehicle to the ground.
10. Tighten wheel nuts in a cross wise sequence, putting the wrench on as far
as possible.
11. Stow replaced wheel in luggage compartment.
12. Stow the jacking equipment and warning triangle 3 - see pages 176,
177.
13. Check the tyre pressure of the newly fitted wheel - see page 224. Adjust as
necessary.
14. Have the new wheel balanced on the vehicle and have the tightening torque
of the wheel nuts checked as soon as
possible, and if necessary, corrected.
Tightening torque - see page 223.
15. Replace defective tyre on the wheel that was removed.
16. Replace temporary spare wheel with a full specification wheel without delay.
9 Warning
Electronic ignition systems generate very
high voltages. Do not touch the ignition
system; high voltage can be fatal.
Self-help, vehicle care182
When replacing a fuse, turn off the
respective switch and the ignition.
A defective fuse can be recognized by its
melted wire. A new fuse should only be
installed after the cause of the trouble has
been eliminated.
There is a fuse extractor in the engine
compartment fuse box. Do not use tools
that conduct electricity when changing
fuses.Only install fuses of the specified rating.
Each fuse has its rating written on it, in
addition the fuses are colour coded.Fuses and the most important
circuits they protect
Instrument panel fuse box
Located in the left-hand side of the front
passenger’s footwell. Release latch to open
cover.
To help in replacing fu
ses, a fuse extractor
is located in the engine compartment fuse
box.
Fuses,
Colour Fuses,
Rating1)
1)Rating in Amperes.
Grey
2 A
Light brown 5 A
Dark brown 7.5 A
Red 10 A
Light blue 15 A
Yellow 20 A
White 25 A
Light green 30 A
Orange 40 A
Dark blue 60 A
Self-help, vehicle care191
Centre high-mounted stop lamp,
instrument panel and glove compartment
illumination
We recommend having bulb replacements
carried out by a workshop.
Opel genuine parts and
accessories
We recommend the use of “Opel genuine
parts and accessories” and conversion
parts released expressly for your vehicle
type. These parts have undergone special
tests to establish their reliability, safety and
specific suitability for your vehicle. Despite
continuous market monitoring, we cannot
assess or guarantee these attributes for
other products, even if they have been
granted approval by the relevant
authorities or in some other form.
“Opel genuine parts and accessories” and
conversion parts approved by Opel can be
obtained from your Op el Partner, who can
provide comprehensive advice about
permitted technical changes and ensure
that the part is installed correctly.
A note on safety
To avoid the possibility of injury, only carry
out engine compartment checks (e.g.
checking the brake fluid level or the engine
oil level) when the igni tion is switched off. Never carry out any re
pairs or adjustment
and maintenance work on the vehicle
yourself. This especially applies to the
engine, chassis and safety parts. You may,
out of ignorance, infringe the provisions of
the law and, by not performing the work
properly, you may endanger yourself and
other road users.
Checking and topping up fluids
To aid identification, the engine oil filler
cap, the coolant filler cap, the lid of the
fluid container for the windscreen washer
system and the handle of the engine oil
gauge (dipstick) may be coloured yellow.
9 Warning
The cooling fan may be operated by a
thermoswitch and can therefore start to
operate unexpectedly, even when the
ignition is switched off; risk of injury.
Electronic ignition systems generate very
high voltages. Do not touch the ignition
system; high voltage can be fatal.
Self-help, vehicle care194
Engine oil change, oil filter change
Engine oil changes are to be carried out
depending on time intervals or kilometre/
mileage intervals, since oil loses its
lubrication properties not only through
engine operation but also through ageing.
We recommend that you use genuine Opel
oil filters.
Remember to reset the engine oil life
monitor 3 whenever the engine oil is
changed.
Engine oil life monitor 3
The engine oil life monitor lets you know
when to change the oil. Based on driving
conditions, the kilometre/mileage interval
at which an oil change will be indicated can
vary considerably.
For the system to work properly, it must be
reset every time the oil is changed. Consult
a workshop.
When the system has calculated that oil life
has been diminished, control indicator C
illuminates in the instrument panel -
see page 73. Engine oil needs changing
within approx. 1000 km (600 miles). Engine
power may be decreased.Diesel fuel filter
Drain diesel fuel filter of residual water at
every engine oil change.
Place a container underneath the filter
housing. Turn drain plug, located on the
left of the filter housing, anti-clockwise
using a suitable screwdriver, to drain off
the water.
The filter is drained as soon as diesel fuel
emerges from the port. Retighten the drain
plug by turning it clockwise.
With engine switched off, turn ignition key
to ON, wait approx. 5 seconds, and turn
key to LOCK to perform priming operation.
Perform this operation 3 times or more
while the engine is switched off, to avoid air
entering the fuel line.
9 Warning
Used engine oil filters and empty oil
containers should not be disposed of as
domestic refuse. We recommend that
you entrust oil and oil filter changes to a
workshop who is familiar with legal
requirements regarding disposal of used
oil and can thus help to protect both the
environment and your health.
Engine oil is a danger to health; avoid
prolonged contact with skin and wash
exposed areas thoroughly.
Self-help, vehicle care195
Check diesel fuel filter at shorter intervals if
the vehicle is subjected to extreme
operating conditions such as high humidity
(primarily in coastal areas), extremely high
or low outside temperatures and
substantially varying daytime and night-
time temperatures.
If there is water in the diesel fuel filter,
control indicator
N illuminates in the
instrument panel - see page 73. Drain the
water immediately.
Coolant
During operation, the system is
pressurized. The temperature may
therefore rise to over 100 °C.
The antifreeze provides excellent corrosion
protection for the cooling and heating
system, as well as freeze protection down
to -28 °C.
Certain types of antifreeze can lead to
engine damage. We therefore strongly
recommend the use of antifreeze that has
been approved by Opel.
Antifreeze and corrosion protection
Before the start of the cold weather season,
have the coolant checked for correct
concentration by a workshop. The amount
of antifreeze must provide protection down
to approx. –28 °C. If the antifreeze
concentration is too low, this reduces
protection from fr eezing and corrosion.
Top up antifreeze if necessary.
If coolant loss is topped up with
demineralised water, have antifreeze
concentration checked and more
antifreeze added as necessary. Coolant level
Hardly any losses occur since the cooling
system is sealed and it is thus rarely
necessary to top up the coolant.
The coolant level in the expansion tank
should be between the
MIN and MAX
marks when the system is cold.
9 Warning
Antifreeze is a danger to health: it must
therefore be kept in the original container
and out of the reach of children.
Self-help, vehicle care197
The brake fluid level in the reservoir must
not be higher than the MAX mark or lower
than the MIN mark.
Do not overfill the brak e fluid reservoir, as
this may cause an engine fire due to fluid
burning; risk of injury and damage to the
vehicle.
Use of some brake fluids could cause
damage or impair br aking effectiveness.
Stay well informed. We recommend that
you use Opel-approve d high performance
brake fluid.
Extreme cleanliness is important, since
brake fluid contamination can lead to
brake system malfunctions.
If brake fluid level is too low, brake system
control indicator 4 illuminates in the
instrument panel - see page 70.
After correcting the brake fluid level, have
the cause of the loss remedied by a
workshop. Brake fluid change
As brake fluid is hygroscopic, it absorbs
water. Vapour bubbles which impair the
braking effect may occur during braking.
The fluid change intervals specified on
pages 206 to 212 must therefore be
observed.
Clutch fluid
3
The clutch fluid does not require any
additional maintenanc e than that detailed
on pages 206 to 212.
If the fluid in the reservoir falls below the
MIN mark, consult a workshop.
9 Warning
We recommend that you have brake fluid
changed by a workshop, who will be
familiar with the requ irements of the law
as regards disposal of brake fluid and
can thus help to protect the environment
and your health.
Self-help, vehicle care199
Replacing windscreen wipers
Lift wiper arm, press and hold retaining clip
and detach wiper blade.Windscreen washer system
Do not spray washer fluid onto windscreen
in freezing weather, to avoid ice forming
and impairing vision.
The filler opening of the fluid container for
the windscreen washer system is located in
the front of the engine compartment.
Fill only with commercially available,
ready-to-use windscreen washer fluid.
Do not use tap water, as minerals will
cause clogging in the system.In cold weather, do no
t fill the windscreen
washer fluid reservoir more than three-
quarters full, to allow enough room for
expansion if the fluid freezes, and to
prevent damage to the reservoir.
In freezing conditions, use windscreen
washer fluid with sufficient antifreezing
properties. Do not use coolant antifreeze or
tap water, to avoid freezing the solution
and damaging the windscreen washer
system.
When closing the cont ainer, press the lid
down firmly all the way round.
If the fluid in the windscreen washer fluid
reservoir is too low, control indicator G
illuminates in the instrument panel -
see page 73. Top up washer fluid as soon
as possible.