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CONTENTS
AUTOMATIC TRANSAXLE
SERVICE INFORMATION .. ..........................5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index .................................................... ......5
PRECAUTIONS .............................................. .....7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
7
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ............................................... ......
8
Precaution ........................................................... ......8
Service Notice or Precaution ............................... ......9
PREPARATION .............................................. ....11
Special Service Tool ........................................... ....11
Commercial Service Tool .................................... ....14
A/T FLUID ....................................................... ....17
Checking A/T Fluid .............................................. ....17
Changing A/T Fluid ............................................. ....17
A/T Fluid Cooler Cleaning ................................... ....18
A/T CONTROL SYSTEM ................................ ....21
Cross-Sectional View ... ...........................................21
Shift Mechanism .................................................. ....22
TCM Function ...................................................... ....30
CAN Communication ........................................... ....31
Input/Output Signal of TCM ................................. ....31
Line Pressure Control .. ...........................................32
Shift Control ........................................................ ....33
Lock-up Control ................................................... ....34
Engine Brake Control (Ove rrun Clutch Control) ......35
Control Valve ....................................................... ....37
Centrifugal Cancel Mechanism ........................... ....37
ON BOARD DIAGNOSTIC (OBD) SYSTEM .. ....39
Introduction ......................................................... ....39
OBD-II Function for A/T System .......................... ....39 One or Two Trip Detection Logic of OBD-II .........
....39
OBD-II Diagnostic Trouble Code (DTC) .............. ....39
Malfunction Indicator Lamp (MIL) ............................41
TROUBLE DIAGNOSIS .................................... 42
DTC Inspection Priority Chart .............................. ....42
Fail-Safe .............................................................. ....42
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ....
43
A/T Electrical Parts Location ............................... ....49
Circuit Diagram .................................................... ....50
Inspections Before Trouble Diagnosis ................. ....51
Road Test ............................................................ ....55
Check Before Engine Is Started .......................... ....56
Check at Idle ........................................................ ....56
Cruise Test - Part 1 ............................................. ....58
Cruise Test - Part 2 ............................................. ....61
Cruise Test - Part 3 ............................................. ....62
Vehicle Speed at Which Gear Shifting Occurs .... ....64
Vehicle Speed at Which Lock-up Occurs/Releas-
es ......................................................................... ....
64
Symptom Chart .................................................... ....65
TCM Terminal and Refere nce Value .......................77
CONSULT-III Function (TRANSMISSION) .......... ....79
Diagnosis Procedure withou t CONSULT-III ............83
DTC U1000 CAN COMMUNICATION LINE ..... 88
Description ........................................................... ....88
On Board Diagnosis Logic ................................... ....88
Possible Cause .................................................... ....88
DTC Confirmation Procedure .............................. ....88
Wiring Diagram - AT - CAN ................................. ....89
Diagnosis Procedure ........................................... ....90
DTC P0705 PARK/NEUTRAL POSITION
(PNP) SWITCH .................................................. 91
Description ........................................................... ....91
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ....
91
On Board Diagnosis Logic ................................... ....91
Possible Cause .................................................... ....91
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Wiring Diagram - AT -
SSV/B ................................
145
Diagnosis Procedure ........................................... ..146
Component Inspection ........................................ ..147
DTC P1760 OVERRUN CLUTCH SOLENOID
VALVE ............................................................ ..149
Description .......................................................... ..149
CONSULT-III Refe rence Value in Data Monitor
Mode ................................................................... ..
149
On Board Diagnosis Logic .................................. ..149
Possible Cause ................................................... ..149
DTC Confirmation Procedure .............................. ..149
Wiring Diagram - AT - OVRCSV ......................... ..150
Diagnosis Procedure ........................................... ..151
Component Inspection ........................................ ..152
DTC VEHICLE SPEED SENSOR MTR .......... ..154
Description .......................................................... ..154
CONSULT-III Refe rence Value in Data Monitor
Mode ................................................................... ..
154
On Board Diagnosis Logic .................................. ..154
Possible Cause ................................................... ..154
DTC Confirmation Procedure .............................. ..154
Wiring Diagram - AT - VSSMTR ...........................155
Diagnosis Procedure ........................................... ..156
DTC BATT/FLUID TEMP SEN (A/T FLUID
TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE) ....................................................... ..
157
Description .......................................................... ..157
CONSULT-III Refe rence Value in Data Monitor
Mode ................................................................... ..
157
On Board Diagnosis Logic .................................. ..157
Possible Cause ................................................... ..157
DTC Confirmation Procedure .............................. ..157
Wiring Diagram - AT - BA/FTS ............................ ..158
Diagnosis Procedure ........................................... ..159
Component Inspection ........................................ ..161
DTC TURBINE REVOLUTION SENSOR ....... ..163
Description .......................................................... ..163
CONSULT-III Refe rence Value in Data Monitor
Mode ................................................................... ..
163
On Board Diagnosis Logic .................................. ..163
Possible Cause ................................................... ..163
DTC Confirmation Procedure .............................. ..163
Wiring Diagram - AT - PT/SEN ........................... ..164
Diagnosis Procedure ........................................... ..165
CONTROL UNIT (RAM), CONTROL UNIT
(ROM) ............................................................. ..
168
Description .......................................................... ..168
On Board Diagnosis Logic .................................. ..168
Possible Cause ................................................... ..168
DTC Confirmation Procedure .............................. ..168
Diagnosis Procedure ........................................... ..168
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ................................................................ ..169
Wiring Diagram - AT - MAIN ............................... ..169 Diagnosis Procedure ...........................................
..170
PNP, OD SWITCH AND CLOSED THROT-
TLE, WIDE OPEN THROTTLE POSITION
SIGNAL CIRCUI T ............................................ 172
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
172
TCM Terminal and Refere nce Value .....................172
Diagnosis Procedure ........................................... ..172
Component Inspection ......................................... ..176
SHIFT POSITION INDICATOR CIRCUIT ........ 177
Description ........................................................... ..177
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
177
Diagnosis Procedure ........................................... ..177
TROUBLE DIAGNOSIS FOR SYMPTOMS .... 178
Wiring Diagram - AT - NONDTC ......................... ..178
OD OFF Indicator Lamp Does Not Come On ...... ..181
Engine Cannot Be Started in "P" and "N" Position ..183
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ............................................. ..
184
In "N" Position, Vehicle Moves ............................ ..184
Large Shock "N" → "R" Position .......................... ..185
Vehicle Does Not Creep Backward in "R" Position ..186
Vehicle Does Not Creep Forw ard in "D", "2" or "1"
Position ................................................................ ..
187
Vehicle Cannot Be Started from D 1 ..................... ..188
A/T Does Not Shift: D 1→ D 2or Does Not Kick-
down: D 4→ D 2 ..................................................... ..190
A/T Does Not Shift: D 2→ D 3 ................................ ..192
A/T Does Not Shift: D 3→ D 4 ................................ ..193
A/T Does Not Perform Lock-up ........................... ..194
A/T Does Not Hold Lock-up Condition ................. ..195
Lock-up Is Not Released ..................................... ..196
Engine Speed Does Not Return to Idle (Light
Braking D 4→ D 3) ................................................. ..197
A/T Does Not Shift: D 4→ D 3, When OD OFF ...... ..198
A/T Does Not Shift: D 3→ 22, When Selector Lever
"D" → "2" Position ............................................... ..
199
A/T Does Not Shift: 2 2→ 11, When Selector Lever
"2" → "1" Position ................................................ ..
200
Vehicle Does Not Decelerate by Engine Brake ... ..202
TCM Self-Diagnosis Does Not Activate ............... ..205
A/T SHIFT LOCK SYSTEM ............................. 207
Description ........................................................... ..207
Shift Lock System Parts Location ........................ ..207
Wiring Diagram - AT - SHIFT .............................. ..208
Diagnosis Procedure ........................................... ..208
TRANSMISSION CONTROL MODULE .......... 211
Removal and Installation ..................................... ..211
SHIFT CONTROL SYSTEM ............................ 212
Control Device Removal an d Installation ...............212
Control Device Disassembly and Assembly ..........215
Selector Lever Knob Remo val and Installation ......215
Adjustment of A/T Position .................................. ..216
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A/T FLUID
Checking A/T Fluid INFOID:0000000004305295
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem- peratures of 30 ° to 50 °C (86 ° to 122 °F) using the “COLD” range
on A/T fluid level gauge.
• A : Front side
• B : Reverse side
• C : Add
• D : OK
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth. CAUTION:
When wiping the A/T fluid l evel gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION:
Firmly fix the A/T fluid level ga uge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50° to 80 °C (122 ° to 176 °F) using “HOT” range on A/
T fluid level gauge.
CAUTION:
• When wiping the A/T fluid level gauge, always use lint-free cloth.
• Firmly fix the A/T fluid level ga uge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to AT-51, " Inspections Before Trouble
Diagnosis " . If the A/T fluid contains frictional material (clu
tches, bands, etc.), or if the A/T is repaired, over-
hauled, or replaced, inspect and clean the A/T fluid cooler mounted in the radiator. Refer to AT-18, " A/T
Fluid Cooler Cleaning " .
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe. CAUTION:
Firmly fix the A/T fluid level gaug e to the A/T fluid charging pipe using the stopper attached.
Changing A/T Fluid INFOID:0000000004305296
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Re install the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid th rough the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume of A/T fluid that was drained out. B
Component " .
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FUNCTION OF CLUTCH AND BRAKE
CLUTCH AND BAND CHART 1. Torque converter 2. Oil pump 3. Input shaft
4. Brake band 5. Reverse clutch 6. High clutch
7. Front sun gear 8. Front pinion gear 9. Front internal gear
10. Front planetary carrier 11. Rear sun gear 12. Rear pinion gear
13. Rear internal gear 14. Rear planetary carrier 15. Forward clutch
16. Forward one-way clutch 17. Overrun clutch 18. Low one-way clutch
19. Low & reverse brake 20. Parking pawl 21. Parking gear
22. Output shaft 23. Idle gear 24. Output gear Shift posi-
tion R/C
5 H/C
6 F/C
15 O/C
17 Band servo
F/O.C
16 L/O.C
18 L&R/B
19 Lock-
up Remarks
2nd
apply 3rd re-
lease 4th ap-
ply
P PARK
POSITION
R REVERSE
POSITION
N NEUTRAL
POSITION
D*4 1st *1D B B
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“D
1
” and “2 1” Positions
* : Overrun clutch remains in engaged condition when throttle opening is less than 1/16.•
Forward clutch
• Forward one-way clutch
• Overrun clutch
• Low & reverse brake As overrun clutch engages, rear internal gear is locked by the operation of low and re-
verse brake.
This is different from that of D 1 and 2 1.
Engine brake Overrun clutch always engages, therefore engine brake can be obtained when deceler- ating.
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The line pressure is temporarily reduced corresponding to a change
in engine torque when shifting gears (that is, when the shift solenoid
valve is switched for clutch operation) to reduce shifting shock.
AT LOW FLUID TEMPERATURE • A/T fluid viscosity and frictional characteristics of t he clutch facing change with A/T fluid temperature. Clutch
engaging or band-contacting pressure is compensated for, according to A/T fluid temperature, to stabilize
shifting quality.
• The line pressure is reduced below 60 °C (140 °F) to prevent shift-
ing shock due to high viscosity of A/T fluid when temperature is
low.
• Line pressure is increased to a maximum irrespective of the throt- tle opening when A/T fluid temperature drops to −10 °C (14 °F). This
pressure rise is adopted to prevent a delay in clutch and brake
operation due to extreme drop of A/T fluid viscosity at low temper-
ature.
Shift Control INFOID:0000000004305304
The shift is regulated entirely by electronic cont rol to accommodate vehicle speed and varying engine opera-
tions. This is accomplished by electrical signals trans mitted by the revolution sensor and the ECM (accelerator
pedal position sensor). This results in improved acceleration performance and fuel economy.
CONTROL OF SHIFT SOLENOID VALVES A AND B The TCM activates shift solenoid valves A and B according to sig-
nals from the accelerator pedal position sensor and revolution sen-
sor to select the optimum gear pos ition on the basis of the shift
schedule memorized in the TCM.
The shift solenoid valve performs simple ON-OFF operation. When
set to “ON”, the drain circuit closes and pilot pressure is applied to
the shift valve.
RELATION BETWEEN SHIFT SOLENOID VALVES A AND B AND GEAR POSITIONS SAT008J
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Lock-up Control System Diagram
Lock-up Released In the lock-up released state, the torque converter clutch control valve is set into the unlocked state by drain-
ing the torque converter clutch piston applying pressure and the torque converter clutch piston release pres-
sure is generated.
In this way, the torque converter clutch piston is not coupled.
Lock-up Applied In the lock-up applied state, the torque converter clutch control valve is set into the locked state by generating
the torque converter clutch piston applying pressure and t he torque converter clutch piston release pressure is
drained.
In this way, the torque converter clutch piston is pressed and coupled.
SMOOTH LOCK-UP CONTROL When shifting from the lock-up released state to the lock- up applied state, the current output to the torque con-
verter clutch solenoid is controlled with the TCM. In this way, when shifting to the lock-up applied state, the
torque converter clutch is temporarily set to the half-clutched state to reduce the shock.
Half-clutched State The current output from the TCM to the torque converte r clutch solenoid is varied to steadily increase the
torque converter clutch solenoid pressure.
In this way, the lock-up applying pressure gradually rises and while the torque converter clutch piston is put
into half-clutched status, the torque converter clutch piston applying pressure is increased and the coupling is
completed smoothly.
Engine Brake Control (Overrun Clutch Control) INFOID:0000000004305306
Forward one-way clutch is used to reduce shifting shoc ks in downshifting operations. This clutch transmits
engine torque to the wheels. However, drive force fr om the wheels is not transmitted to the engine because
the one-way clutch rotates idle. This means the engine brake is not effective.
The overrun clutch operates when the engine brake is needed.
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Control Valve
INFOID:0000000004305307
FUNCTION OF CONTROL VALVES
Centrifugal Cancel Mechanism INFOID:0000000004305308
FUNCTION The centrifugal cancel mechanism is a mechanism to c ancel the centrifugal hydraulic pressure instead of the
conventional check balls. It cancels the centrifugal hy draulic pressure which is generated as high clutch drum
rotates, and it allows for preventing high clutch from dragging and for providing stable high clutch piston press-
ing force in all revolution speeds.
STRUCTURE/OPERATION Valve name Function
Pressure regulator valve, plug and sleeve
plug Regulates oil discharged from the oil pump to provide optimum line pressure for all driving
conditions.
Pressure modifier valve and sleeve Used as a signal supplementary valve to the pressure regulator valve. Regulates pres- sure-modifier pressure (signal pressure) which controls optimum line pressure for all driv-
ing conditions.
Pilot valve Regulates line pressure to maintain a constant pilot pressure level which controls lock-up mechanism, overrun clutch, shift timing.
Accumulator control valve Regulates accumulator back-pressure to pressure suited to driving conditions.
Manual valve Directs line pressure to oil circuits corresponding to select positions. Hydraulic pressure drains when the shift lever is in Neutral.
Shift valve A Simultaneously switches three oil circuits using output pressure of shift solenoid valve A to meet driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th → 3rd
→ 2nd → 1st gears) in combination with shift valve B.
Shift valve B Simultaneously switches two oil circuits using output pressure of shift solenoid valve B in relation to driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th → 3rd
→ 2nd → 1st gears) in combination with shift valve A.
Overrun clutch control valve Switches hydraulic circuits to prevent engagement of the overrun clutch simultaneously with application of the brake band in D4. (Interlocking occurs if the overrun clutch engages
during D 4.)
1st reducing valve Reduces low & reverse brake pressure to dampen engine-brake shock when downshift- ing from the 1st position 12 to 1 1.
Overrun clutch reducing valve Reduces oil pressure directed to the overrun clutch and prevents engine-brake shock. In the 1st and 2nd positions, line pressure acts on the overrun clutch reducing valve to
increase the pressure-regulating point, with resultant engine brake capability.
Torque converter relief valve Prevents an excessive rise in torque converter pressure.
Torque converter clutch control valve, plug
and sleeve Activates or inactivates the lock-up function.
Also provides smooth lock-up through transient application and release of the lock-up
system.
1-2 accumulator valve and piston Lessens the shock find when the 2nd gear band servo contracts, and provides smooth shifting.
3-2 timing valve Switches the pace that oil pressure is released depending on vehicle speed; maximizes the high clutch release timing, and allows for soft downshifting.
Shuttle valve Determines if the overrun clutch solenoid valve should control the 3-2 timing valve or the overrun clutch control valve and switches between the two.
Cooler check valve At low speeds and with a small load when a little heat is generated, saves the volume of cooler flow, and stores the oil pressure for lock-up.