.
Fail-Safe INFOID:0000000004305589
The TCM has an electrical fail-safe mode. This mode make s it possible to operate even if there is an error in a
main electronic control input/output signal circuit.
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, th is function controls the CVT to make driving possible.
Output Speed Sensor (S econdary Speed Sensor)
The shift pattern is changed in accordance with thrott le position when an unexpected signal is sent from the
output speed sensor (secondary speed sensor) to the TCM. The overdrive-off mode is inhibited, and the tran-
saxle is put in “D”.
Input Speed Sensor (Primary Speed Sensor)
The shift pattern is changed in accordance with thro ttle position and secondary speed (vehicle speed) when
an unexpected signal is sent from the input speed sensor (primary speed sensor) to the TCM. The overdrive-
off mode is inhibited, and the transaxle is put in “D”.
PNP Switch
If an unexpected signal is sent from the PNP switch to the TCM, the transaxle is put in “D”.
CVT Fluid Temperature Sensor
If an unexpected signal is sent from the CVT fluid temper ature sensor to the TCM, the gear ratio in use before
receiving the unexpected signal is maintained or t he gear ratio is controlled to keep engine speed under 3500
rpm.
Transmission Fluid Pressure Sensor A (Secondary Pressure Sensor)
• If an unexpected signal is sent from the transmission fluid pressure sensor A (secondary pressure sensor) to
the TCM, the secondary pressure feedback control is stopped and the offset value obtained before the non-
standard condition occurs is used to control line pressure.
• If transmission fluid pressure sensor A (secondary pres sure sensor) error signal is input to TCM, secondary
pressure feedback control stops, but line pressure is controlled normally.
Pressure Control Solenoid A (Line Pressure Solenoid)
If an unexpected signal is sent from the solenoid to t he TCM, the pressure control solenoid A (line pressure
solenoid) is turned OFF to achieve the maximum fluid pressure.
Pressure Control Solenoid B (Secondary Pressure Solenoid)
If an unexpected signal is sent from the solenoid to t he TCM, the pressure control solenoid B (secondary pres-
sure solenoid) is turned OFF to achieve the maximum fluid pressure.
Torque Converter Clutch Solenoid
If an unexpected signal is sent from the solenoid to t he TCM, the torque converter clutch solenoid is turned
OFF to cancel the lock-up.
Step Motor
If an unexpected signal is sent from the step motor to the TCM, the step motor coil phases “A” through “D” are
all turned OFF to hold the gear ratio used right before the non-standard condition occurred.
CVT Lock-up Select Solenoid Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
Malfunction Indicator Lamp (MIL) " .
*2: Models without ABS does not indicate.
DATA MONITOR MODE PRS CNT SOL/B
CIRC • Normal voltage not applied to solenoid due to cut line,
short, or the like
• TCM detects as irregular by comparing target value with
monitor value P0778 P0778
CVT-282TR PRS SENS/A
CIRC Signal voltage of the transmission fluid pressure sensor A
(secondary pressure sensor) is too high or too low while driv-
ing P0840 P0840
CVT-287PRESS SEN/
FNCTN Secondary fluid pressure is too high compared with the com-
manded value while driving P0841 —
CVT-291SEC/PRESS
DOWN Secondary fluid pressure is too low compared with the com-
manded value while driving P0868 —
CVT-293TCM-POWER
SUPPLY • When the power supply to the TCM is cut OFF, for example
because the battery is removed, and the self-diagnosis
memory function stops
• This is not a malfunction message (Whenever shutting OFF a power supply to the TCM, this message appears on
the screen) P1701 —
CVT-295TP SEN/CIRC A/T
TCM does not receive the proper accelerator pedal position
signals (input by CAN communication) from ECM P1705 —
CVT-299ESTM VEH SPD
SIG*2 • CAN communication with the
ABS actuator and the electric
unit (control unit) is malfunctioning
• There is a great difference between the vehicle speed sig- nal from the ABS actuator and the electric unit (control
unit), and the vehicle speed sensor signal P1722 —
CVT-301CVT SPD SEN/
FNCTN A rotation sensor error is detected because the gear does not
change in accordance with the position of the stepping motor
CAUTION:
One of the “P0720 VEH SPD SEN/CIR AT”, the “P0715 IN-
PUT SPD SEN/CIRC” or the “P0725 ENGINE SPEED SIG“
is displayed with the DTC at the same time P1723 —
CVT-303ELEC TH CON-
TROL The electronically controlled throttle for ECM is malfunction-
ing P1726 —
CVT-305LU-SLCT SOL/
CIRC • Normal voltage not applied to solenoid due to cut line,
short, or the like
• TCM detects as irregular by comparing target value with monitor value P1740 P1740
CVT-306L/PRESS CON-
TROL TCM detects the unexpected line pressure P1745 —
CVT-310STEP MOTR CIRC
Each coil of the step motor is not energized properly due to
an open or a short P1777 P1777
CVT-311STEP MOTR/FNC
There is a great difference between the number of steps for
the stepping motor and for the actual gear ratio P1778 P1778
CVT-315NO DTC IS DE-
TECTED: FUR-
THER TESTING
MAY BE RE-
QUIRED No NG item has been detected X X —
Items (CONSULT-
III screen terms) Malfunction is detected when... TCM self-di-
agnosis OBD-III (DTC)
Reference page
“TRANSMIS-
SION” with
CONSULT-III MIL indicator
lamp*1, “EN- GINE” with
CONSULT-III
or GST
CVT
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DTC P0745 LINE PRESSURE SOLENOID VALVE
Description INFOID:0000000004305682
• The pressure control solenoid valve A (line pressure solenoid valve) is included in the control valve assem- bly.
• The pressure control solenoid valve A (line pressure solenoid valve) regulates the oil pump discharge pres-
sure to suit the driving condition in response to a signal sent from the TCM.
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004305683
Remarks: Specification data are reference values.
On Board Diagnosis Logic INFOID:0000000004305684
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0745 L/PRESS SOL/CIRC” with CONSULT-III is detected under the following
conditions.
- TCM detects an improper voltage drop when it tries to operate the solenoid valve.
- When TCM compares target value with monitor value and detects an irregularity.
Possible Cause INFOID:0000000004305685
• Harness or connectors (Solenoid circuit is open or shorted.)
• Pressure control solenoid valve A (Line pressure solenoid valve)
DTC Confirmation Procedure INFOID:0000000004305686
NOTE:
If “DTC Confirmation Procedure” has been previously performed, alw ays turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MO NITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Start engine and wait at least 5 seconds.
3. If DTC is detected, go to CVT-275, " Diagnosis Procedure " .
WITH GST
Follow the procedure “WITH CONSULT-III”. Item name Condition Display value (Approx.)
ISOLT2 Release your foot from the accelerator pedal. 0.8 A
Press the accelerator pedal all the way down. 0.0 A
CVT
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DTC P1777 STEP MOTOR - CIRCUIT
Description INFOID:0000000004305777
• The step motor is included in the control valve assembly.
• The step motor changes the step with turning 4 coils ON/OF F according to the signal from TCM. As a result,
the flow of line pressure to primary pu lley is changed and pulley ratio is controlled
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004305778
Remarks: Specification data are reference values.
On Board Diagnosis Logic INFOID:0000000004305779
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “P1777 STEP MOTR CIRC” with CONSULT-III is detected under the following con-
ditions.
- When operating step motor ON and OFF, there is no proper change in the voltage of TCM terminal which corresponds to it.
Possible Cause INFOID:0000000004305780
• Step motor
• Harness or connectors
(Step motor circuit is open or shorted.)
DTC Confirmation Procedure INFOID:0000000004305781
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, alw ays turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, touch “ERASE” on “SELF-DIAG RESU LTS” and then perform the following procedure to con-
firm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MO NITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Drive vehicle for at least 5 consecutive seconds.
3. If DTC is detected, go to CVT-313, " Diagnosis Procedure " .
WITH GST
Follow the procedure “WITH CONSULT-III”. Item name Condition Display value (Approx.)
STM STEP
During driving−
20 step - 180 step
SMCOIL A
Changes ON⇔OFF.
SMCOIL B
SMCOIL C
SMCOIL D
DTC P1777 STEP MOTOR - CIRCUIT
CVT-313
< SERVICE INFORMATION >
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Diagnosis Procedure
INFOID:00000000043057831.
CHECK INPUT SIGNALS
With CONSULT-III
1. Start engine.
2. Select “SELECTION FROM MENU” in “DATA MONI TOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start vehicle and read out the value of “STM STEP”, “SMCOIL A”, “SMCOIL B”, “SMCOIL C”, and
“SMCOIL D”.
OK or NG OK >> GO TO 4.
NG >> GO TO 2. 2.
CHECK HARNESS BETWEEN TCM AND STEP MOTOR
1. Turn ignition switch OFF.
2. Disconnect CVT unit connector and TCM connector.
3. Check continuity between TCM connector terminals and CVT
unit harness connector terminals.
4. If OK, check harness for short to ground and short to power.
5. If OK, check continuity between body ground and CVT assembly.
6. Reinstall any part removed.
OK or NG OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. 3.
CHECK STEP MOTOR
Check step motor. Refer to CVT-314, " Component Inspection " .
OK or NG OK >> GO TO 4.
NG >> Repair or replace damaged parts. 4.
CHECK DTC
Perform CVT-311, " DTC Confirmation Procedure " .
OK or NG OK >>
INSPECTION END
NG >> GO TO 5.
Item name Condition Display value (Approx.)
STM STEP
During driving−
20 step - 180 step
SMCOIL A
Changes ON⇔OFF.
SMCOIL B
SMCOIL C
SMCOIL D Item Connector Terminal Continuity
TCM E31 11 Yes
CVT unit harness connector F46 6
TCM E31 12 Yes
CVT unit harness connector F46 7
TCM E31 20 Yes
CVT unit harness connector F46 8
TCM E31 21 Yes
CVT unit harness connector F46 9 SCIA4695E
TRANSAXLE ASSEMBLY
CVT-355
< SERVICE INFORMATION >
[RE0F08B] D
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4. Remove the four drive plate to torque converter nuts.
NOTE:
Rotate the crankshaft clockwise as viewed from front of engine
for access to drive plate to torque converter nuts.
5. Put matching marks on the drive plate and torque converter alignment stud. CAUTION:
For matching marks, use paint. Never dama ge the drive plate or torque converter.
6. Remove the transaxle to engine and engine to transaxle bolts.
7. Separate the transaxle from the engine.
8. If necessary, remove the following from the transaxle: • CVT fluid charging pipe
• Engine mounting bracket (LH)
• Fluid cooler tubes
• Air breather hose
• Any necessary brackets
INSTALLATION Installation is in the reverse order of removal.
CAUTION:
• When replacing an engine or transmission you mu st make sure any dowels are installed correctly
during re-assembly.
• Improper alignment caused by missing dowels m ay cause vibration, oil leaks or breakage of drive
train components.
• Do not reuse O-rings and copper washers.
• When turning crankshaft, turn it clockwise as viewed from the front of the engine.
• When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be sure
to confirm the tightening torque of the crankshaft pulley bolt. Refer to EM-160 .
• After converter is installed to drive plate, ro tate crankshaft several turns to check that transaxle
rotates freely without binding.
• When installing the torque converter to the transaxle measure dis- tance A. WCIA0616E
Distance A: 14.4 mm (0.57 in) or more
WCIA0617E
PRECAUTIONS
EC-493
< PRECAUTION >
[HR16DE] C
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• Be sure to route and secure the harnesses properly
after work. The interference of the harness with
a bracket, etc. may cause the MIL to li ght up due to the short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfuncti on of the EVAP system or fuel injection system,
etc.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
General Precautions INFOID:0000000004780395
• Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disc onnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is
turned OFF.
• Before removing parts, turn ig nition switch OFF and then dis-
connect negative battery cable.
• Do not disassemble ECM.
• If a battery cable is disconnect ed, the memory will return to
the ECM value.
The ECM will now start to self-control at its initial value. Thus,
engine operation can vary slight ly in this case. However, this
is not an indication of a malf unction. Do not replace parts
because of a slight variation.
• If the battery is disconnected, the following emission-related
diagnostic information will be cleared within 24 hours.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes
- Test values
• When connecting ECM harness c onnector (1), fasten (B) it
securely with a lever as far as it will go as shown in the figure.
• When connecting or disconnect ing pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM pin
terminal, when connecting pin connectors.
• Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and cond enser, thus resulting in dam-
age to ICs.
• Keep engine control system harness at least 10 cm (4 in) away
from adjacent harness, to prevent engine control system mal- SEF289H
2. ECM
A. Loosen PBIA9222J
PBIB2947E
PBIB0090E
PRECAUTIONS
EC-513
< SERVICE INFOMATION >
[MR TYPE 1] C
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NP
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• Be sure to connect rubber tubes properly afte
r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the fuel injection system, etc.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
Precaution INFOID:0000000004537016
• Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disc onnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is
turned OFF.
• Before removing parts, turn ig nition switch OFF and then dis-
connect negative battery cable.
• Do not disassemble ECM.
• If battery cable is disconnected, the memory will return to the
initial ECM values.
The ECM will now start to self-c ontrol at its initial values.
Engine operation can vary slight ly in this case. However, this
is not an indication of a malf unction. Do not replace parts
because of a slight variation.
• If the battery is disconnected, the following emission-related
diagnostic information will be lost within 24 hours.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes
- Test values
• When connecting ECM harness connector, fasten (B) it
securely with a lever (1) as far as it will go as shown in the fig-
ure.
- ECM (2)
- Loosen (A)
• When connecting or disconnect ing pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM pin
terminal, when connecting pin connectors.
• Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and cond enser, thus resulting in dam-
age to ICs.
• Keep engine control system harness at least 10 cm (4 in) away
from adjacent harness, to prevent engine control system mal-
functions due to receiving externa l noise, degraded operation
of ICs, etc. SEF289H
PBIA9222J
PBIB2947E
PBIB0090E