2009 LAMBORGHINI MURCIÉLAGO brake
[x] Cancel search: brakePage 657 of 1173
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Fig.4
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3.
With the two calipers assembled in their housings, preload them, or rather move the caliper’s lever one stroke (Fig.3 ) to correctly engage the internal mechanism (automatic backlash device).
This ensures proper positioning of the caliper’s internal linkage and guarantees proportional movement of
the pistons according to the movement of the caliper’s lever, even at the initial stroke. If this does not happen
correctly, the load between the left caliper and the right caliper could be unbalanced, causing the overall system
to perform poorly.
4. Connect the main wire to the wires preassembled on the calipers: • The left wire must be connected to the braking distribution and the right wire (using an adjuster screw) to
the main wire.
• 7 K H Q V H F X U H W K H Z L U H V W R W K H V X V S H Q V L R Q D U P V X V L Q J D F O D P S O H D Y L Q J D O L W W O H À H [ L E L O L W \
5. Grease the pins of the caliper pulleys using ADHESIVE GREASE SPRAY.
• Assemble the rear wheel (060105).
% $ V V H P E O L Q J W K H S D U N L Q J E U D N H O H Y H U
1. Connect the parking brake lever ( A-Fig.2) to the tie rod ( B-Fig.3) below the lever.
2. To secure the parking brake lever, use the 4 screws ( C-Fig.2) located below the lever.
• Assemble the hand brake cover and boot (086805).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5 X Q Q L Q J L Q W K H S D U N L Q J E U D N H S D G V Running-in is especially important for the version with a Carbon Ceramic braking system.
6 W H S
•Brake several times starting at a speed of 50 km/h, pulling the parking brake until the car stops (position the
gear in neutral).
•Repeat the operation 4-5 times, waiting 4-5 minutes between each operation.
$ I W H U F D U U \ L Q J R X W W K H V H U L H V R I E U D N L Q J V F K H F N W K D W W K H S D U N L Q J E U D N H F R Q G L W L R Q V D U H V W L O O J R R G L I Q R W D G M X V W W K H Z L U H D J D L Q
6 W H S 7 H V W R Q F H P H Q W U D P S
•Position the car at the center of the ramp and pull the parking brake lever to the seventh/eighth click: the car
must remain stopped.
, I W K H F D U U H P D L Q V V W R S S H G D W D O R Z H U Q X P E H U R I F O L F N V W K H G L V N P L J K W Q R W E H F R P S O H W H O \ U H O H D V H G G X U L Q J G U L Y L Q J Z L W K F R Q V H T X H Q W G D P D J H W R W K H S D G V & D U E R Q & H U D P L F Y H U V L R Q
6 W H S & K H F N L Q J W K H O R D G
•Pull the lever in the passenger compartment with a NOVATECH dynamometer between your hand and the lever
(positioned at the middle of the handgrip).
•Check that the maximum force exerted on the lever does not exceed 400 N at the tenth click.
, I W K H P D [ L P X P O R D G L V U H D F K H G E H I R U H W K H W H Q W K F O L F N U H S H D W W K H S U H O R D G L Q J S U R F H G X U H D Q G W K H D G M X V W P H Q W S U R F H G X U H 6 W D Q G D U G & D U E R Q & H U D P L F Y H U V L R Q
If necessary, ballast the car up to 2,000 kg of the maximum laden mass as required by type-approval regulations.
Page 661 of 1173
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A
BC
D
Fig.1
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% U D N H F D O L S H U D V V H P E O \ 1. Deposit a drop of medium strength thread sealant on each of the two screws that secure the brake caliper.
2. Secure the brake caliper to the disk using the two screws ( A-Fig.1).
Screw attachment; tightening torque (000800-30b).
3. Connect the brake oil pipe ( B-Fig.1).
4. Connect the ABS connector ( C-Fig.1).
5. Connect the connector for the pads ( D-Fig.1).
• Bleed the brakes (061106).
• Reassemble the wheel (060105).
7 K H V H T X H Q F H I R U D V V H P E O L Q J W K H E U D N H F D O L S H U V L V W K H V D P H I R U E R W K W K H I U R Q W D Q G U H D U Z K H H O V
' R Q R W E X P S R U G D P D J H W K H F D U E R Q F H U D P L F E U D N H G L V N V L Q D Q \ Z D \ Z K H Q K D Q G O L Q J W K H P
Page 668 of 1173
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Fig.2
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% U D N H E R R V W H U G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V •
Disassemble the bulkhead inside the luggage compartment under the rug.
• ( P S W \ W K H E U D N H À X L G U H V H U Y R L U
• 5 H P R Y H W K H F R Q Q H F W L R Q I U R P W K H E U D N H S X P S
• ' L V F R Q Q H F W W K H Y D F X X P S L S H
• 0 R Y H W K H $ % 6 F R Q W U R O X Q L W
% U D N H E R R V W H U G L V D V V H P E O \
1. Unscrew the brake booster’s two stay-bolts ( A-Fig.1).
2. Unscrew the two screws, equipped with a mounting pin ( B-Fig.2), that secure the brake booster to the pedal
cluster.
3. Extract the brake booster.
Page 669 of 1173
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B
Fig.2
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% U D N H E R R V W H U D V V H P E O \
1.
Secure the brake booster to the pedal cluster using the two screws with mounting pin ( A-Fig.1).
2. Tighten the brake booster’s two stay-bolts ( B-Fig.2).
Screw attachment; tightening torque (000800-23a).
• Assemble the ABS control unit inside the special bracket.
• Connect the vacuum pipe.
• Create the connection to the brake pump.
• ) L O O W K H E U D N H À X L G U H V H U Y R L U
• Reassemble the bulkhead inside the luggage compartment under the rug.
Page 671 of 1173
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Fig.1
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B
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% U D N H V Z L W F K D G M X V W P H Q W It is located inside the passenger compartment, where it is mounted on to the pedal cluster on a bracket.
The adjustment of this component is critical, ensure that the switch is open when the pedal is at rest position. Simply check whether or not the brake lights are on.
If the switch is incorrectly adjusted or damaged, the control unit acknowledges the situation by generating the relative error message: stuck or inoperative brake switch.
% U D N H V Z L W F K ) L J
A. Brake/ABS switch
B. Adjustment
& K H F N L Q J S U R F H G X U H 6 H H F K D S W H U I R U S H G D O D G M X V W P H Q W D Q G I R U V Z L W F K D G M X V W P H Q W
, I W K H D G M X V W P H Q W L V Q R W F D U U L H G R X W S U R S H U O \ W K H H J H D U V \ V W H P G R H V Q R W Z R U N
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C
D
A
B
Fig.1
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
ABS control disassembly
The electro-hydraulic control unit is located inside the bulkhead of the front luggage compartment. Disassemble the bulkhead(080603)and the entire electro-hydraulic unit which is located under the brake pump.
ABS control unit component parts (Fig.1)
A. ABS Control Unit
B. Connector
C. Hoses
D. Mounts
Before disconnecting the connector from the control unit make sure the battery isolator is to OFF position, then slide the safety fastener towards the left. ' R Q R W D W W H P S W W R U H P R Y H W K H F R Q Q H F W R U Z K H Q W K H I D V W H Q H U L V V W L O O ¿ W W H G R U G D P D J H W R L Q W H U Q D O F R Q W D F W V Z L O O R F F X U
Unscrew the hoses from the unions on the hydraulic unit. Make a note of the hose positions to facilitate re-
assembly.
8 Q V F U H Z W K H W K U H H ¿ [ L Q J V F U H Z V V H F X U L Q J W K H $ % 6 F R Q W U R O X Q L W W R W K H F K D V V L V 5 H P R Y H W K H D V V H P E O \ Z L W K L W V V X S S R U W from the vehicle.
To disassemble the support, unscrew the two pins at the sides of the control unit.
Page 677 of 1173
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) L J ) L J
) L J
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
There are 6 wear marks on the disk ( ) L J ) that indicate the its level of use. The disk must be replaced when:
• the disk’s surface has been reduced by more than 60% of the wear mark.
• none of the 6 wear marks are present.
• the wear mark cannot be used (covered by residues, silicone, etc.).
Replace the disk when it shows cracks and fractures on its surface ( ) L J ).
Check the bell ( ) L J ) and replace the disk when:
• the holes on the bell are not beveled but rather have sharp edges.
• W K H V \ P E R O V R Q W K H H G J H R I W K H E H O O D U H L Q F R U U H F W V H H H [ D P S O H R I D F R U U H F W E H O O L Q W K H ¿ J X U H
If the bell is scratched, remove the scratches by polishing the surface.
Keep all of the parts of the brake disks clean and free of residues.
7 K H U H P X V W E H D O H J L E O H V H U L D O Q X P E H U R Q W K H G L V N L W V H O I L I W K L V Q X P E H U L V L O O H J L E O H U H S O D F H W K H G L V N