2009 LAMBORGHINI GALLARDO clutch
[x] Cancel search: clutchPage 392 of 1659
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Fig.1
D
E
F
CBA
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Clutch technical data •
7 Z R S O D W H G U \ F O X W F K Z L W K À H [ L E O H F R X S O L Q J D Q G G L D S K U D J P V S U L Q J
• 7 K U X V W L Q J P H F K D Q L V P
• 6 H O I D G M X V W L Q J K \ G U D X O L F G L V H Q J D J H P H Q W G L V H Q J D J H P H Q W W D N H V S O D F H E \ D W K U X V W E H D U L Q J K \ G U D X O L F D O O \ F R Q W U R O O H G
E \ D G H Y L F H L Q V L G H W K H F O X W F K E H O O
Clutch technical data
* D V N H W R X W H U G L D P H W H U
* D V N H W L Q Q H U G L D P H W H U P P
& O X W F K G L V N W K L F N Q H V V Z L W K 1 O R D G ·
0 D [ G L V N Z H D U
7 K U X V W E H D U L Q J P D [ V W U R N H “
Clutch pump technical data
3 L V W R Q E R U H
7 R W D O V W U R N H
Clutch (Fig.1)
A. Flywheel
B. & O X W F K G L V N D Q G S U H V V X U H S O D W H D V V H P E O \
C. & O X W F K V O H H Y H D Q G W K U X V W E H D U L Q J D V V H P E O \
D. & O X W F K S X P S
E. & O X W F K E O H H G H U
F. & O X W F K F R Q W U R O S L S H V
Page 393 of 1659
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Fig.1 Fig.2
B
A
C
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Adjusting the clutch pedal 3 U H O L P L Q D U \ R S H U D W L R Q V •
Adjust the brake pedal (092702).
Adjusting the pedal
1. Place the clutch pedal ( A-Fig.1) at the same height as the brake pedal ( B-Fig.1).
2. Using the adjustment screw ( C-Fig.2), raise the clutch pedal approximately 2-3 mm higher than the brake
pedal.
Page 394 of 1659
![LAMBORGHINI GALLARDO 2009 Workshop Manual 1
L714 01 41 03
Fig.1
A
CE
B
F
GH
D
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \](/manual-img/62/57186/w960_57186-393.png "LAMBORGHINI GALLARDO 2009 Workshop Manual 1
L714 01 41 03
Fig.1
A
CE
B
F
GH
D
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \")
1
L714 01 41 03
Fig.1
A
CE
B
F
GH
D
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V $ F O X W F K D Q G À \ Z K H H O G L V D V V H P E O \ B. clutch thrust bearing disassembly
$ & / 8 7 & + $ 1 ' ) / < : + ( ( / ' , 6 $ 6 6 ( 0 % / <
Clutch (Fig.1)
A. crankshaft
B. À \ Z K H H O
C. V F U H Z V V H F X U L Q J W K H À \ Z K H H O W R W K H F U D Q N V K D I W
D. F O X W F K X Q L W
E. V F U H Z V V H F X U L Q J W K H F O X W F K W R W K H À \ Z K H H O
F. S K R Q L F Z K H H O
G. F O X W F K W K U X V W E H D U L Q J D V V H P E O \
H. J H D U E R [
3 U H O L P L Q D U \ R S H U D W L R Q V
• 5 H P R Y H W K H J H D U E R [ (030103).
Clutch disassembly 1. 5 H P R Y H W K H V F U H Z V E-Fig.1 D Q G W K H F O X W F K X Q L W I U R P W K H À \ Z K H H O
2. 5 H P R Y H W K H V F U H Z V & ) L J D Q G W K H À \ Z K H H O F R P S O H W H Z L W K W K H S K R Q L F Z K H H O I U R P W K H F U D Q N V K D I W
Page 397 of 1659
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Fig.1
G
Fig.1
A
CE
B
F
GH
D
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J D V V H P E O \ V H T X H Q F H V $ F O X W F K D Q G À \ Z K H H O D V V H P E O \B. clutch thrust bearing assembly
$ & / 8 7 & + $ 1 ' ) / < : + ( ( / $ 6 6 ( 0 % / <
Clutch (Fig.1)
A. crankshaft
B. À \ Z K H H O
C. V F U H Z V V H F X U L Q J W K H À \ Z K H H O W R W K H F U D Q N V K D I W
D. F O X W F K X Q L W
E. V F U H Z V V H F X U L Q J W K H F O X W F K W R W K H À \ Z K H H O
F. S K R Q L F Z K H H O
G. F O X W F K W K U X V W E H D U L Q J D V V H P E O \
H. J H D U E R [
1 R W H
7 K H Q H Z À \ Z K H H O F O X W F K X Q L W L V V X S S O L H G E D O D Q F H G 7 K H F R U U H F W D V V H P E O \ S R V L W L R Q L V L Q G L F D W H G E \ U H I H U H Q F H F R G H V
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Fig.5 ) L J
0
12
1
12
2
33
3
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling the clutch
2.
$ V V H P E O H W K H F O X W F K X Q L W R Q W K H À \ Z K H H O X V L Q J W K H V S H F L D O F H Q W H U L Q J W R R O (000200-19c) D Q G F K H F N W K D W W K H
U H I H U H Q F H F R G H V F R L Q F L G H 0 ) L J
Apply System 52A43 medium thread sealant and tighten the 9 screws E-Fig.1 ) L Q W K H F O R F N Z L V H R U G H U
L Q G L F D W H G E \ W K H Q X P E H U V L Q ) L J
7 L J K W H Q L Q J W R U T X H E • 5 H D V V H P E O H W K H J H D U E R [ (030105)
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Fig.1
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Clutch bleeding •
5 H P R Y H W K H H Q J L Q H ¿ Q L V K L Q J F R Y H U (081303).
• Remove W K H D L U ¿ O W H U X Q L W (013303).
1. % U L Q J W K H E U D N H R L O O H Y H O W R 0 $ ;
2. 5 H P R Y H W K H F D S W K D W S U R W H F W V W K H E O H H G V F U H Z A-Fig.1).
3. 3 U H V V D Q G K R O G G R Z Q W K H F O X W F K S H G D O 2 S H Q W K H E O H H G H U D Q G U H O H D V H D V P D O O T X D Q W L W \ R I F O X W F K K \ G U D X O L F R L O
& O R V H W K H E O H H G V F U H Z
4. 5 H S H D W W K H S U H Y L R X V R S H U D W L R Q X Q W L O W K H F O X W F K Q R O R Q J H U V S U L Q J V E D F N
5. 5 H S R V L W L R Q W K H F D S R Q W K H E O H H G V F U H Z
6. & K H F N W K H E U D N H R L O O H Y H O L Q W K H W D Q N , I Q H F H V V D U \ W R S X S Z L W K W K H V S H F L ¿ H G W \ S H R I E U D N H R L O (061108).
• 5 H D V V H P E O H W K H D L U ¿ O W H U X Q L W (013305).
• 5 H D V V H P E O H W K H H Q J L Q H ¿ Q L V K L Q J F R Y H U (081305).
Page 404 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Running-in procedure on roads at dealer1. Carry out 5 standing starts from 0 to 50 km/h. During pickup, ensure the engine is running at 2,800 rpm ±
300 rpm.
2. At the end of every pickup, once 50 km/h have been reached, put into second gear (without loading the
accelerator pedal) and continue at a constant speed for 30 seconds.
3. After the 5 starts, continue at a constant speed of about 50 km/h for 60 seconds.
4. Repeat points 1, 2, 3, twice again (for a total 15 starts).
1 R W H
The present procedure also applies to clutches using the new Valeo F510 material, which can create a little
smoke and odor during running-in. Such conditions are to be considered normal and are caused by the
friction material.
Page 405 of 1659
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A
B
C
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
( * ( $ 5 6 < 6 7 ( 0 System description•
The Selespeed System is a system developed by Magneti Marelli to control a standard mechanic transmission
by operating the clutch Actuator and the command shaft of the conventional gear box.
• The Selespeed System also interfaces with the engine controller in order to adapt the engine torque and speed
during the gear shifting phases.
• 7 K H 6 H O H V S H H G F R P S R Q H Q W V F R Q V W L W X W H D Q D G G R Q N L W W K D W Q R U P D O O \ G R H V Q ¶ W U H T X H V W L P S R U W D Q W P R G L ¿ F D W L R Q V W R
the vehicle/transmission .
• The ³ ( * H D U V \ V W H P ´ constitutes the Selespeed application for mechanical gearboxes.
Layout
A. Valve Group and Gear Actuetor
B. Gearbox
C. Power unit