EM-34
< ON-VEHICLE REPAIR >
OIL PAN AND OIL STRAINER
a. Remove the oil pan (lower) bolts in the reverse order as shownusing power tool.
• : Engine front
b. Insert Tool between the lower oil pan and the upper oil pan. CAUTION:
• Be careful not to damage the mating surface.
• Do not insert a screwdriver, this will damage the matingsurfaces.
• Tap the seal cutter to insert it (1).
• In areas where the Tool is diffi cult to use, lightly tap to
slide it (2).
3. Remove the oil strainer from the oil pan (upper).
4. Remove the oil cooler, if necessary. Refer to LU-12, "
Removal and Installation".
5. Remove the oil pan (upper) using the following steps.
a. Remove the oil pan (upper) bolts in the reverse order as shown. • : Engine front
b. Remove the oil pan (upper) from the cylinder block by prying it at the points shown, using suitable tool.
CAUTION:
Do not damage mating surface.
AWBIA0832ZZ
Tool number : KV10111100 (J-37228)
WBIA0566E
AWBIA0833ZZ
KBIA2468E
Revision: December 20092009 QX56
EM-36
< ON-VEHICLE REPAIR >
OIL PAN AND OIL STRAINER
3. Install the oil pan (lower).
a. Apply liquid gasket thoroughly as shown.Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
b. Tighten the oil pan (lower) bolts in numerical order as shown.
4. Install the oil pan drain plug.
5. Install engine assembly. Refer to EM-78, "
Removal and Installation".
• Do not fill the engine oil for at least 30 minutes after oil pan is installed.
INSPECTION AFTER INSTALLATION
1. Check engine oil level and add engine oil if necessary. Refer to LU-8, "Inspection".
2. Start the engine, and check for leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level again.
KBIA2471E
PBIC2595E
Revision: December 20092009 QX56
IGNITION COILEM-37
< ON-VEHICLE REPAIR >
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IGNITION COIL
Exploded ViewINFOID:0000000005885880
Removal and InstallationINFOID:0000000005885881
REMOVAL
1. Remove the engine room cover using power tool. Refer to
EM-24, "Removal and Installation".
2. Disconnect the harness connector from the ignition coil.
3. Remove the ignition coil. CAUTION:
Do not shock ignition coil.
INSTALLATION
Installation is in the reverse order of removal.
1. Ignition coil 2. Spark plug
WBIA0796E
Revision: December 20092009 QX56
EM-38
< ON-VEHICLE REPAIR >
ROCKER COVER
ROCKER COVER
Exploded ViewINFOID:0000000005885882
Removal and InstallationINFOID:0000000005885883
REMOVAL
1. Remove the engine room cover using power tool. Refer to EM-24, "Removal and Installation".
2. Move the harness on the upper rocker cover and its peripheral aside.
3. Remove the ignition coils. Refer to EM-37, "
Removal and Installation".
4. Disconnect crankcase ventilation hoses from rocker covers.
5. Remove the PCV hoses from the PCV control valves.
6. Loosen the bolts in reverse order shown using power tool for rocker cover (A) or (B).
• : Engine front
CAUTION:
Do not hold the rocker cover ( RH) (B) by the oil filler neck.
INSTALLATION
1. Rocker cover (LH) 2. PCV control valve3. O-ring
4. Rocker cover gasket (LH) 5. Rocker cover (RH)6. PCV control valve
7. O-ring 8. Oil filler cap9. Rocker cover gasket (RH)
KBIA2508E
WBIA0697E
Revision: December 20092009 QX56
ROCKER COVEREM-39
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1. Apply liquid gasket to the joint part of the cylinder head and
camshaft bracket following the steps below.
NOTE:
Illustration shows an example of (LH) side (zoomed in shows
No.1 camshaft bracket).
a. Refer to illustration ″a ″ to apply liquid gasket to the joint part of
No.1 camshaft bracket and cylinder head.
b. Refer to illustration ″b ″ to apply liquid gasket 90° to illustration
″ a ″.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
2. Install the rocker cover (A) or (B). • : Engine front
• Make sure the new rocker cover gasket is installed in thegroove of the rocker cover (A) or (B).
• Tighten the bolts in two steps in the numerical order shown.
CAUTION:
Do not hold the rocker cover ( RH) (B) by the oil filler neck.
3. Install the PCV hoses. NOTE:
• Remove foreign materials from inside the hose using compressed air.
• The inserted length is within 25 - 30 mm (0.98 - 1.18 in) [Target: 25 mm (0.98 in)].
4. Installation of the remaining components is in the reverse order of removal.
KBIA2510E
1st step : 2.0 N·m (0.2 kg-m, 18 in-lb)
2nd step : 8.3 N·m (0.85 kg-m, 73 in-lb)
WBIA0697E
Revision: December 20092009 QX56
FUEL INJECTOR AND FUEL TUBEEM-41
< ON-VEHICLE REPAIR >
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8. Remove fuel injector from fuel tube.
a. Spread open to remove clip.
b. Remove fuel injector from the
fuel tube by pulling straight out.
CAUTION:
• Be careful with remaining fuel that may leak out from fuel
tube.
• Do not damage injector nozzles during removal.
• Do not bump or drop fuel injectors.
• Do not disassemble fuel injectors.
9. Remove fuel damper from each fuel tube.
INSTALLATION
1. Install fuel damper to each fuel tube.
a. Apply engine oil to O-ring and set it into the cap of fuel tube. CAUTION:
• Handle O-ring with bare hands. Never wear gloves.
• Lubricate O-ring with new engine oil.
• Do not clean O-ring with solvent.
• Make sure that O-ring and its mating part are free of for- eign material.
• When installing O-ring, be car eful not to scratch it with
tool or fingernails. Also be careful not to twist or stretch
O-ring.
b. Make sure that backup spacer is in the O-ring connecting sur- face of fuel damper.
NOTE:
Backup spacer is fuel damper assembly part.
c. Insert fuel damper until it seats on fuel tube. CAUTION:
• Insert straight, making sure that the axis is lined up.
• Do not pressure-fit with excessive force.
d. Install cap, and then tighten bolts evenly by turns. • After tightening bolts, make sure that there is no gap between cap and fuel tube.
2. Install O-rings to fuel injector paying attention to the items below. CAUTION:
• Upper and lower O-ring are different.
• Handle O-ring with bare hands. Never wear gloves.
KBIA2506E
Reference value :130 N (13.3 kg, 29.2 lb)
Fuel tube side : Blue
Nozzle side : Brown
KBIA2473E
Revision: December 20092009 QX56
EM-42
< ON-VEHICLE REPAIR >
FUEL INJECTOR AND FUEL TUBE
• Lubricate O-ring with new engine oil.
• Do not clean O-ring with solvent.
• Make sure that O-ring and its mating part are free of foreign material.
• When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretc hed while it was being attached, do not insert it
quickly into fuel tube.
• Insert O-ring straight into fuel tube. Do not angle or twist it.
3. Install fuel injector to fuel tube.
a. Insert clip into clip mounting groove on fuel injector. • Insert clip so that lug “A” of fuel injector matches notch “A” ofthe clip.
CAUTION:
• Do not reuse clip. Replace it with a new one.
• Be careful to keep clip from interfering with O-ring. Ifinterference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached. • Insert it while matching it to the axial center.
• Insert fuel injector so that lug “B” of fuel tube matches notch
“B” of the clip.
• Make sure that fuel tube flange is securely fixed in flange fixing groove on clip.
c. Make sure that installation is complete by checking that fuel injector does not rotate or come off.
• Make sure that protrusions of fuel injectors are aligned withcutouts of clips after installation.
4. Install fuel tube and fuel injector assembly to intake manifold. CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
• Tighten fuel tube assembly bolts “a” to “b” in illustration and in
two steps.
5. Install fuel hose assembly. • Follow the precautions for fuel injector when handling O-ring.
• Insert connectors straight, making sure that the axis is lined up with fuel tube side to prevent O-ring from
being damaged.
• Tighten bolts evenly in several steps.
• Make sure that there is no gap between flange and fuel tube after tightening bolts.
6. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
After installing fuel tubes, make sure there are no fuel leaks at connections using the following steps.
1. Apply fuel pressure to fuel lines by turning ignition switch ON (with engine stopped). Then check for fuel leaks at connections.
2. Start the engine and rev it up and check for fuel leaks at connections. WARNING:
KBIA2507E
1st step : 12.8 N·m (1.3 kg-m, 9 ft-lb)
2nd step : 24.5 N·m (2.5 kg-m, 18 ft-lb)
KBIA2474E
Revision: December 20092009 QX56
TIMING CHAINEM-45
< ON-VEHICLE REPAIR >
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Removal and InstallationINFOID:0000000005885887
NOTE:
• To remove timing chain and associated parts, start with those on the LH bank. The procedure for removing
parts on the RH bank is omitted because it is t he same as that for removal on the LH bank.
• To install timing chain and associated parts, start with those on the RH bank. The procedure for installing parts on the LH bank is omitted because it is t he same as that for installation on the RH bank.
REMOVAL
1. Remove the engine assembly from the vehicle. Refer to EM-78, "Removal and Installation".
2. Remove the following components and related parts: • Drive belt auto tensioner and idler pulley. Refer to EM-13, "
Removal and Installation".
• Thermostat housing and water hose. Refer to CO-22, "
Removal and Installation".
• Power steering oil pump bracket. Refer to ST-26, "
Removal and Installation".
• Oil pan (lower), (upper) and oil strainer. Refer to EM-33, "
Removal and Installation".
• Rocker cover. Refer to EM-38, "
Removal and Installation".
• Generator and generator bracket. Refer to CHG-20, "
Removal and Installation".
• Water pump. Refer to CO-20, "
Exploded View".
3. Disconnect and remove the camshaft position sensor.
4. Disconnect and remove the intake valve ti ming control position sensor (RH and LH).
5. Disconnect and remove the intake valve timing control solenoid valve (RH and LH).
6. Remove the Intake valve timing control solenoid valve cover (RH) (A) and Intake valve timing control solenoid valve cover
(LH) (B) as follows:
a. Loosen and remove the bolts in reverse order as shown.
b. Cut the liquid gasket and remove the covers using Tool.
CAUTION:
Do not damage mating surfaces.
1. Camshaft sprocket LH bank EXH 2. Camshaft sprocket LH bank INT (VTC)3. Camshaft sprocket RH bank INT
(VTC)
4. Camshaft sprocket RH bank EXH 5. Front cover 6. Intake valve timing control solenoid
valve (RH)
7. Intake valve timing control solenoid valve cover (RH) 8. Intake valve timing control position
sensor (RH) 9. Intake valve timing control position
sensor (LH)
10. Intake valve timing control solenoid valve cover (LH) 11. Camshaft position
sensor (PHASE) 12 Cran kshaft pulley bolt
13. Crankshaft pulley 14. Chain tensioner cover 15. Front oil seal
16. Intake valve timing control solenoid valve (RH) 17. O-ring
18. Timing chain tension guide RH bank
19. Timing chain slack guide (RH) 20. Timing chain RH bank 21. Timing chain LH bank
22. Chain tensioner (RH) 23. Timing chain slack guide LH bank 24. Timing chain tension guide LH bank
25. Chain tensioner (LH) 26. O-ring 27. Bracket
28. Oil pump drive spacer 29. Oil pump assembly 30. Crankshaft sprockets
A. To crankshaft B. To camshaft LH bank EXH C. To camshaft LH bank INT (VTC)
D. To camshaft RH bank INT (VTC) E. To camshaft RH bank EXH F. Apply sealant to mating side
G. Refer to EM-45
Tool number : KV10111100 (J-37228)
AWBIA0815ZZ
Revision: December 20092009 QX56