2009 INFINITI QX56 200

BR-46
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Brake Booster
INFOID:0000000004181526
Unit: mm (in)
Check ValveINFOID:0000000004181527
Front Disc BrakeINFOID:0000000004181528
Unit: mm (in)
Rear Disc BrakeINFOID:0000000004181529
Unit: mm (in)
Output rod length [at -66.7 kPa (-500 mmHg, -19.69 inHg) vacuum] 15.6 - 15.9 (0.614 - 0.626)
Input rod installation length (B) 151 (5.94)
SBR208E
WFIA0382E
Vacuum leakage
[at vacuum of – 66.7 kPa(– 500 mmHg, – 19.69 inHg)]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Brake model
AD41VA
Brake pad Standard thickness (new)
12.0 (0.476)
Repair limit thickness 1.0 (0.039)
Disc rotor Standard thickness (new)
30 (1.181)
Repair limit thickness 28.5 (1.122)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.03 (0.001)
Brake model AD14VE
Brake pad Standard thickness (new)
12.0 (0.472)
Repair limit thickness 1.0 (0.039)
Revision: December 20092009 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)BR-47
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Disc rotor Standard thickness (new)
14.0 (0.551)
Repair limit thickness 12.5 (0.492)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.05 (0.002)
Brake model
AD14VE
Revision: December 20092009 QX56

BRC-1
BRAKES
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SECTION BRC
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CONTENTS
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
BASIC INSPECTION ....... .............................
4
DIAGNOSIS AND REPAIR WORKFLOW ..... .....4
Work Flow ........................................................... ......4
Diagnostic Work Sheet ..............................................7
INSPECTION AND ADJUSTMENT .....................8
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ......
8
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ..................................
8
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .......
8
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION ............................................ ......
8
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ..........................
8
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require-
ment ..........................................................................
8
CALIBRATION OF DECEL G SENSOR ............... ......9
CALIBRATION OF DECEL G SENSOR : Descrip-
tion ............................................................................
9
CALIBRATION OF DECEL G SENSOR : Special
Repair Requirement ..................................................
9
FUNCTION DIAGNOSIS ..............................11
VDC ................................................................ ....11
System Diagram .................................................. ....11
Hydraulic Circuit Diagram .......................................12
System Description ............................................. ....12
Component Parts Location ......................................13
Component Description ...........................................14
TCS .....................................................................15
System Diagram .................................................. ....15
System Description .................................................15
Component Parts Location .................................. ....16
Component Description ...........................................17
ABS ...................................................................18
System Diagram ......................................................18
System Description ..................................................18
Component Parts Location ......................................19
Component Description ...........................................20
EBD ...................................................................21
System Diagram ......................................................21
System Description ..................................................21
Component Parts Location ......................................22
Component Description ...........................................23
DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] .......
24
CONSULT-III Function (ABS) ..................................24
COMPONENT DIAGNOSIS .........................29
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR-1 ................................................................
29
Description ........................................................... ....29
DTC Logic ................................................................29
Diagnosis Procedure ...............................................29
Component Inspection .............................................31
Special Repair Requirement ....................................31
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR-2 ................................................................
32
Description ...............................................................32
DTC Logic ................................................................32
Diagnosis Procedure ...............................................32
Component Inspection .............................................34
Special Repair Requirement ....................................34
C1109 POWER AND GROUND SYSTEM ........35
Description ...............................................................35
DTC Logic ................................................................35
Diagnosis Procedure ...............................................35
Special Repair Requirement ....................................36
Revision: December 20092009 QX56

BRC-2
C1110, C1170 ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT) ...........................
37
DTC Logic ...............................................................37
Diagnosis Procedure ..............................................37
Special Repair Requirement ...................................37
C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM ................................................................. ...
38
Description ........................................................... ...38
DTC Logic ...............................................................38
Diagnosis Procedure ..............................................38
Component Inspection ............................................39
Special Repair Requirement ...................................39
C1113, C1145, C1146 YAW RATE/SIDE/DE-
CEL G SENSOR ............................................. ...
40
Description ........................................................... ...40
DTC Logic ...............................................................40
Diagnosis Procedure ..............................................40
Component Inspection ............................................41
Special Repair Requirement ...................................41
C1115 WHEEL SENSOR ................................ ...43
Description ........................................................... ...43
DTC Logic ...............................................................43
Diagnosis Procedure ..............................................43
Component Inspection ............................................44
Special Repair Requirement ...................................45
C1116 STOP LAMP SWITCH ......................... ...46
Description ........................................................... ...46
DTC Logic ...............................................................46
Diagnosis Procedure ..............................................46
Special Repair Requirement ...................................47
C1120, C1122, C1124, C1126 IN ABS SOL .....48
Description ........................................................... ...48
DTC Logic ...............................................................48
Diagnosis Procedure ..............................................48
Component Inspection ............................................49
Special Repair Requirement ...................................50
C1121, C1123, C1125, C1127 OUT ABS SOL ...51
Description ........................................................... ...51
DTC Logic ...............................................................51
Diagnosis Procedure ..............................................51
Component Inspection ............................................52
Special Repair Requirement ...................................53
C1130, C1131, C1132, C1133, C1136 EN-
GINE SIGNAL ................................................. ...
54
Description ........................................................... ...54
DTC Logic ...............................................................54
Diagnosis Procedure ..............................................54
Special Repair Requirement ...................................54
C1140 ACTUATOR RLY ................................ ...56
Description ........................................................... ...56
DTC Logic ...............................................................56
Diagnosis Procedure ..............................................56
Component Inspection ......................................... ...57
Special Repair Requirement ...................................57
C1142 PRESS SENSOR ...................................58
Description ........................................................... ...58
DTC Logic ...............................................................58
Diagnosis Procedure ...............................................58
Component Inspection ............................................60
Special Repair Requirement ...................................60
C1143, C1144 STEERING ANGLE SENSOR ...61
Description ..............................................................61
DTC Logic ...............................................................61
Diagnosis Procedure ...............................................61
Component Inspection ............................................62
Special Repair Requirement ...................................62
C1155 BRAKE FLUID LEVEL SWITCH ...........64
Description ........................................................... ...64
DTC Logic ...............................................................64
Diagnosis Procedure ...............................................64
Component Inspection ............................................65
Special Repair Requirement ...................................65
C1156 ST ANG SEN COM CIR .........................67
Description ..............................................................67
DTC Logic ...............................................................67
Diagnosis Procedure ...............................................67
C1160 DECEL G SEN SET ...............................68
Description ..............................................................68
DTC Logic ...............................................................68
Diagnosis Procedure ...............................................68
C1163 ST ANGLE SEN SAFE ..........................69
Description ........................................................... ...69
DTC Logic ...............................................................69
Diagnosis Procedure ...............................................69
C1164, C1165, C1166, C1167 CV/SV SYS-
TEM ....................................................................
70
Description ........................................................... ...70
DTC Logic ...............................................................70
Diagnosis Procedure ...............................................70
Component Inspection ............................................71
Special Repair Requirement ...................................72
C1178, C1181, C1184, C1189 ABS ACTIVE
BOOSTER .........................................................
73
Description ........................................................... ...73
DTC Logic ...............................................................73
Diagnosis Procedure ...............................................73
Component Inspection ............................................74
Special Repair Requirement ...................................75
C1179 ABS DELTA S SEN NG .........................76
Description ........................................................... ...76
DTC Logic ...............................................................76
Diagnosis Procedure ...............................................76
Component Inspection ............................................77
Special Repair Requirement ...................................77
Revision: December 20092009 QX56

BRC-3
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C1185 ICC UNIT .................................................78
Description .......................................................... ....78
DTC Logic ...............................................................78
Diagnosis Procedure ...............................................78
Special Repair Requirement ...................................79
U1000 CAN COMM CIRCUIT .............................80
Description .......................................................... ....80
DTC Logic ...............................................................80
Diagnosis Procedure ...............................................80
Special Repair Requirement ...................................80
VDC OFF SWITCH ......................................... ....81
Description .......................................................... ....81
Component Function Check ....................................81
Diagnosis Procedure ...............................................81
Component Inspection ............................................82
ABS WARNING LAMP ................................... ....83
Description .......................................................... ....83
Component Function Check ....................................83
Diagnosis Procedure ...............................................83
BRAKE WARNING LAMP ............................. ....84
Description .......................................................... ....84
Component Function Check ....................................84
Diagnosis Procedure ...............................................84
VDC OFF INDICATOR LAMP ............................85
Description .......................................................... ....85
Component Function Check ....................................85
Diagnosis Procedure ...............................................85
SLIP INDICATOR LAMP ....................................86
Description .......................................................... ....86
Component Function Check ....................................86
Diagnosis Procedure ...............................................86
ECU DIAGNOSIS .........................................87
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) .......................................... ....
87
Reference Value ................................................. ....87
Wiring Diagram .......................................................92
Fail-Safe ..................................................................99
DTC No. Index ......................................................100
SYMPTOM DIAGNOSIS ............................102
VDC/TCS/ABS ................................................ ..102
Symptom Table ................................................... ..102
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY ...................................................
103
Diagnosis Procedure ........................................... ..103
UNEXPECTED PEDAL REACTION ...............104
Diagnosis Procedure ........................................... ..104
THE BRAKING DISTANCE IS LONG .............105
Diagnosis Procedure .............................................105
ABS FUNCTION DOES NOT OPERATE .......106
Diagnosis Procedure .............................................106
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS ...........................................
107
Diagnosis Procedure ........................................... ..107
VEHICLE JERKS DURING VDC/TCS/ABS
CONTROL .......................................................
108
Diagnosis Procedure .............................................108
NORMAL OPERATING CONDITION .............109
Description .............................................................109
PRECAUTION ............................................110
PRECAUTIONS ...............................................110
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
110
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
110
Precaution for Brake System .................................111
Precaution for Brake Control .................................111
Precaution for CAN System ...................................112
PREPARATION .........................................113
PREPARATION ...............................................113
Special Service Tool ............................................ ..113
Commercial Service Tool ......................................113
REMOVAL AND INSTALLATION .............114
WHEEL SENSORS .........................................114
Removal and Installation ..................................... ..114
SENSOR ROTOR ............................................115
Removal and Installation .......................................115
ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ................................................................
116
Removal and Installation .......................................116
STEERING ANGLE SENSOR .........................118
Removal and Installation .......................................118
G SENSOR ......................................................119
Removal and Installation .......................................119
Revision: December 20092009 QX56

BRC-4
< BASIC INSPECTION >[VDC/TCS/ABS]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000003772476
PRECAUTIONS FOR DIAGNOSIS
If steering angle sensor, steering system parts, suspension system parts, ABS actuator and electric unit (con-
trol unit) or tires have been replaced, or if wheel a
lignment has been adjusted, be sure to adjust neutral posi-
tion of steering angle sensor before driving. Refer to BRC-8, "
ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Description".
Revision: December 20092009 QX56

DIAGNOSIS AND REPAIR WORKFLOWBRC-5
< BASIC INSPECTION > [VDC/TCS/ABS]
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OVERALL SEQUENCE
DETAIED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) usi ng the diagnosis worksheet. Refer to BRC-7, "
Diagnostic Work Sheet".
>> GO TO 2
JSFIA0010GB
Revision: December 20092009 QX56

BRC-6
< BASIC INSPECTION >[VDC/TCS/ABS]
DIAGNOSIS AND REPAIR WORKFLOW
2.PERFORM THE SELF-DIAGNOSIS
Check the DTC display with the self-diagnosis function. Refer to BRC-24, "
CONSULT-III Function (ABS)".
Is there any DTC displayed?
YES >> GO TO 3
NO >> GO TO 4
3.PERFORM THE SYSTEM DIAGNOSIS
Perform the diagnosis applicable to the displayed DTC. Refer to BRC-100, "
DTC No. Index".
>> GO TO 7
4.CHECK THE SYMPTOM THAT IS NOT CONSIDERED A SYSTEM MALFUNCTION
Check that the symptom is a normal operation that is not considered a system malfunction. Refer to BRC-109,
"Description".
Is the symptom a normal operation?
YES >> Inspection End
NO >> GO TO 5
5.CHECK THE WARNING LAMP AND I NDICATOR LAMP FOR ILLUMINATION
Check that the warning lamp and indicator lamp illuminate.
• ABS warning lamp: Refer to BRC-83, "
Description".
• Brake warning lamp: Refer to BRC-84, "
Description".
• VDC OFF indicator lamp: Refer to BRC-85, "
Description".
• SLIP indicator lamp: Refer to BRC-86, "
Description".
Is ON/OFF timing normal?
YES >> GO TO 6
NO >> GO TO 2
6.PERFORM THE DIAGNOSIS BY SYMPTOM
Perform the diagnosis applicable to the symptom.
>> GO TO 7
7.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.
>> GO TO 8
8.FINAL CHECK
Perform the self-diagnosis again, and check that the malfunction is repaired completely. After checking, erase
the self-diagnosis memory. Refer to BRC-24, "
CONSULT-III Function (ABS)".
Is no other DTC present and the repair completed?
YES >> Inspection End
NO >> GO TO 3
Revision: December 20092009 QX56