2009 INFINITI QX56 warning

BR-36
< ON-VEHICLE REPAIR >
REAR DISC BRAKE
Removal and Installation of Brake Caliper and Disc Rotor
INFOID:0000000004057221
WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of air borne
particles or other materials.
CAUTION:
• While removing cylinder body, do not depress brake pedal because piston will pop out.
• Do not damage piston boot.
• Keep rotor free from brake fluid.
• Refill with new specified brake fluid.
• Burnish brake contact surface after refinishing or re placing rotors, after replacing pads, or it a soft
pedal occurs at very low mileage. Refer to BR-35, "
Brake Burnishing Procedure".
REMOVAL
1. Remove rear wheel and tires using power tools. Refer to WT-41, "Adjustment".
2. Fasten disc rotor using wheel nut.
3. Drain brake fluid as necessary. Refer to BR-17, "
Drain and Refill".
4. Remove union bolt and cylinder body bolts, then remove cylin- der body.
NOTE:
Discard the copper washers, do not reuse.
5. Apply matching marks to disc rotor and wheel hub assembly if the disc rotor is to be reused, then remove disc rotor.
CAUTION:
Put matching marks on wheel hub assembly and disc rotor
if the disc rotor is to be reused.
INSTALLATION
1. If reusing the disc rotor, use the matching marks to align disc rotor on the wheel hub assembly, then install
disc rotor using a wheel nut to hold it in place.
CAUTION:
Use matching marks on wheel hub assembly and di sc rotor if the disc rotor is to be reused.
2. Install cylinder body and tighten cylinder body bolts to specification. CAUTION:
Before installing cylinder body to the vehic le, wipe off mating surface of cylinder body.
3. Install brake hose to cylinder body with new copper washers and tighten union bolt to specification.
CAUTION:
• Do not reuse copper washers.
• Securely attach brake hose to projection on cylinderbody.
4. Refill with new brake fluid and bleed. Refer to BR-17, "
Bleeding
Brake System".
5. Check rear disc brake for drag and correct as necessary.
6. Install rear wheel and tires. Refer to WT-41, "
Adjustment".
1. Union bolt2. Brake hose 3. Copper washer
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Cylinder body 8. Piston seal 9. Piston
10. Piston boot 11. Knuckle slide 12. Sliding sleeve boot
13. Sliding sleeve B: Brake fluidR: Rubber grease
M: Molykote 7439 grease Front
LFIA0211E
SFIA1137E
Revision: December 20092009 QX56

BRC-3
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C1185 ICC UNIT .................................................78
Description .......................................................... ....78
DTC Logic ...............................................................78
Diagnosis Procedure ...............................................78
Special Repair Requirement ...................................79
U1000 CAN COMM CIRCUIT .............................80
Description .......................................................... ....80
DTC Logic ...............................................................80
Diagnosis Procedure ...............................................80
Special Repair Requirement ...................................80
VDC OFF SWITCH ......................................... ....81
Description .......................................................... ....81
Component Function Check ....................................81
Diagnosis Procedure ...............................................81
Component Inspection ............................................82
ABS WARNING LAMP ................................... ....83
Description .......................................................... ....83
Component Function Check ....................................83
Diagnosis Procedure ...............................................83
BRAKE WARNING LAMP ............................. ....84
Description .......................................................... ....84
Component Function Check ....................................84
Diagnosis Procedure ...............................................84
VDC OFF INDICATOR LAMP ............................85
Description .......................................................... ....85
Component Function Check ....................................85
Diagnosis Procedure ...............................................85
SLIP INDICATOR LAMP ....................................86
Description .......................................................... ....86
Component Function Check ....................................86
Diagnosis Procedure ...............................................86
ECU DIAGNOSIS .........................................87
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) .......................................... ....
87
Reference Value ................................................. ....87
Wiring Diagram .......................................................92
Fail-Safe ..................................................................99
DTC No. Index ......................................................100
SYMPTOM DIAGNOSIS ............................102
VDC/TCS/ABS ................................................ ..102
Symptom Table ................................................... ..102
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY ...................................................
103
Diagnosis Procedure ........................................... ..103
UNEXPECTED PEDAL REACTION ...............104
Diagnosis Procedure ........................................... ..104
THE BRAKING DISTANCE IS LONG .............105
Diagnosis Procedure .............................................105
ABS FUNCTION DOES NOT OPERATE .......106
Diagnosis Procedure .............................................106
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS ...........................................
107
Diagnosis Procedure ........................................... ..107
VEHICLE JERKS DURING VDC/TCS/ABS
CONTROL .......................................................
108
Diagnosis Procedure .............................................108
NORMAL OPERATING CONDITION .............109
Description .............................................................109
PRECAUTION ............................................110
PRECAUTIONS ...............................................110
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
110
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
110
Precaution for Brake System .................................111
Precaution for Brake Control .................................111
Precaution for CAN System ...................................112
PREPARATION .........................................113
PREPARATION ...............................................113
Special Service Tool ............................................ ..113
Commercial Service Tool ......................................113
REMOVAL AND INSTALLATION .............114
WHEEL SENSORS .........................................114
Removal and Installation ..................................... ..114
SENSOR ROTOR ............................................115
Removal and Installation .......................................115
ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ................................................................
116
Removal and Installation .......................................116
STEERING ANGLE SENSOR .........................118
Removal and Installation .......................................118
G SENSOR ......................................................119
Removal and Installation .......................................119
Revision: December 20092009 QX56

BRC-6
< BASIC INSPECTION >[VDC/TCS/ABS]
DIAGNOSIS AND REPAIR WORKFLOW
2.PERFORM THE SELF-DIAGNOSIS
Check the DTC display with the self-diagnosis function. Refer to BRC-24, "
CONSULT-III Function (ABS)".
Is there any DTC displayed?
YES >> GO TO 3
NO >> GO TO 4
3.PERFORM THE SYSTEM DIAGNOSIS
Perform the diagnosis applicable to the displayed DTC. Refer to BRC-100, "
DTC No. Index".
>> GO TO 7
4.CHECK THE SYMPTOM THAT IS NOT CONSIDERED A SYSTEM MALFUNCTION
Check that the symptom is a normal operation that is not considered a system malfunction. Refer to BRC-109,
"Description".
Is the symptom a normal operation?
YES >> Inspection End
NO >> GO TO 5
5.CHECK THE WARNING LAMP AND I NDICATOR LAMP FOR ILLUMINATION
Check that the warning lamp and indicator lamp illuminate.
• ABS warning lamp: Refer to BRC-83, "
Description".
• Brake warning lamp: Refer to BRC-84, "
Description".
• VDC OFF indicator lamp: Refer to BRC-85, "
Description".
• SLIP indicator lamp: Refer to BRC-86, "
Description".
Is ON/OFF timing normal?
YES >> GO TO 6
NO >> GO TO 2
6.PERFORM THE DIAGNOSIS BY SYMPTOM
Perform the diagnosis applicable to the symptom.
>> GO TO 7
7.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.
>> GO TO 8
8.FINAL CHECK
Perform the self-diagnosis again, and check that the malfunction is repaired completely. After checking, erase
the self-diagnosis memory. Refer to BRC-24, "
CONSULT-III Function (ABS)".
Is no other DTC present and the repair completed?
YES >> Inspection End
NO >> GO TO 3
Revision: December 20092009 QX56

BRC-14
< FUNCTION DIAGNOSIS >[VDC/TCS/ABS]
VDC
Component Description
INFOID:0000000003772487
1. Front wheel sensor LH E18
RH E117 2. ABS actuator and electric unit (con-
trol unit) E125 3. Combination meter M23, M24
4. Rear wheel sensor LH C11
RH C10 5. Yaw rate/side/decel G sensor M108 6. Steering angle sensor M17
7. VDC OFF switch M253 8. Active booster E499. Delta stroke sensor E114
10. Brake fluid level switch E21 11. Front pressure sensor E31 12. Rear pressure sensor E32
Component parts Reference
ABS actuator and electric unit (control unit) Pump
BRC-38, "
Description"Motor
Actuator relayBRC-56, "
Description"
Solenoid valveBRC-48, "Description"
VDC switch-over valve
(CV1, CV2, SV1, SV2)BRC-70, "Description"
Wheel sensor
BRC-29, "Description"
Yaw rate/side/decel G sensorBRC-40, "Description"
Steering angle sensorBRC-61, "Description"
VDC OFF switchBRC-81, "Description"
ABS warning lampBRC-83, "Description"
Brake warning lampBRC-84, "Description"
VDC OFF indicator lampBRC-85, "Description"
SLIP indicator lampBRC-86, "Description"
Front pressure sensor
BRC-58, "Description"Rear pressure sensor
Active boosterBRC-73, "
Description"
Delta stroke sensorBRC-76, "Description"
Revision: December 20092009 QX56

TCS
BRC-17
< FUNCTION DIAGNOSIS > [VDC/TCS/ABS]
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Component DescriptionINFOID:0000000003772491
1. Front wheel sensor LH E18
RH E117 2. ABS actuator and electric unit (con-
trol unit) E125 3. Combination meter M23, M24
4. Rear wheel sensor LH C11
RH C10 5. Yaw rate/side/decel G sensor M108 6. Steering angle sensor M17
7. VDC OFF switch M253 8. Active booster E499. Delta stroke sensor E114
10. Brake fluid level switch E21 11. Front pressure sensor E31 12. Rear pressure sensor E32
Component parts Reference
ABS actuator and electric unit (control unit)Pump
BRC-38, "
Description"Motor
Actuator relayBRC-56, "
Description"
Solenoid valveBRC-48, "Description"
VDC switch-over valve
(CV1, CV2, SV1, SV2)BRC-70, "Description"
Wheel sensor
BRC-29, "Description"
Yaw rate/side/decel G sensorBRC-40, "Description"
Steering angle sensorBRC-61, "Description"
VDC OFF switchBRC-81, "Description"
ABS warning lampBRC-83, "Description"
Brake warning lampBRC-84, "Description"
VDC OFF indicator lampBRC-85, "Description"
SLIP indicator lampBRC-86, "Description"
Front pressure sensor
BRC-58, "Description"Rear pressure sensor
Active boosterBRC-73, "
Description"
Delta stroke sensorBRC-76, "Description"
Revision: December 20092009 QX56

BRC-20
< FUNCTION DIAGNOSIS >[VDC/TCS/ABS]
ABS
Component Description
INFOID:0000000003772495
1. Front wheel sensor LH E18
RH E117 2. ABS actuator and electric unit (con-
trol unit) E125 3. Combination meter M23, M24
4. Rear wheel sensor LH C11
RH C10 5. Yaw rate/side/decel G sensor M108 6. Steering angle sensor M17
7. VDC OFF switch M253 8. Active booster E499. Delta stroke sensor E114
10. Brake fluid level switch E21 11. Front pressure sensor E31 12. Rear pressure sensor E32
Component parts Reference
ABS actuator and electric unit (control unit) Pump
BRC-38, "
Description"Motor
Actuator relayBRC-56, "
Description"
Solenoid valveBRC-48, "Description"
Wheel sensor BRC-29, "Description"
ABS warning lampBRC-83, "Description"
Brake warning lampBRC-84, "Description"
Revision: December 20092009 QX56

EBD
BRC-23
< FUNCTION DIAGNOSIS > [VDC/TCS/ABS]
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Component DescriptionINFOID:0000000003772499
1. Front wheel sensor LH E18
RH E117 2. ABS actuator and electric unit (con-
trol unit) E125 3. Combination meter M23, M24
4. Rear wheel sensor LH C11
RH C10 5. Yaw rate/side/decel G sensor M108 6. Steering angle sensor M17
7. VDC OFF switch M253 8. Active booster E499. Delta stroke sensor E114
10. Brake fluid level switch E21 11. Front pressure sensor E31 12. Rear pressure sensor E32
Component parts Reference
ABS actuator and electric unit (control unit)Pump
BRC-38, "
Description"Motor
Actuator relayBRC-56, "
Description"
Solenoid valveBRC-48, "Description"
Wheel sensor BRC-29, "Description"
ABS warning lampBRC-83, "Description"
Brake warning lampBRC-84, "Description"
Revision: December 20092009 QX56

BRC-24
< FUNCTION DIAGNOSIS >[VDC/TCS/ABS]
DIAGNOSIS SYSTEM [
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
CONSULT-III Function (ABS)INFOID:0000000003772500
FUNCTION
CONSULT-III can display each diagnostic item us ing the diagnostic test modes shown following.
SELF-DIAG RESULTS MODE
Operation Procedure
1. Before performing the self-diagnosis, start engine and drive vehicle at 30 km/h (19 MPH) or more for
approximately 1 minute.
How to Erase Self-d iagnosis Results
1. After erasing DTC memory, start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately
1 minute as the final inspection, and make sure that the ABS warning lamp, VDC OFF indicator lamp,
SLIP indicator lamp and brake warning lamp turn OFF.
CAUTION:
If memory cannot be erased, pe rform applicable diagnosis.
NOTE:
• When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp,
VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp will not turn OFF even when the
system is normal unless the vehicle is driving at approximately 30 km/h (19 MPH) or more for approxi-
mately 1 minute.
• Brake warning lamp will turn ON in case of parking brake operation (when switch is ON) or of brake fluid level switch operation (when brake fluid is insufficient).
• VDC OFF switch should not stay “ON” position.
Display Item List
Refer to BRC-100, "DTC No. Index".
DATA MONITOR MODE
Display Item List
Diagnostic test mode Function
Work support This mode enables a technician to adjust some devices faster and more accurately by following
the indications on CONSULT-III.
Self-diagnostic results Self-diagnostic results can be read and erased quickly.
Data monitor Input/Output data in the ABS actuator and electric unit (control unit) can be read.
Active test Diagnostic test mode is which CONSULT-III drives some actuators apart from the ABS actuator
and electric unit (control unit) and also shifts some parameters in a specified range.
ECU part number ABS actuator and electric unit (control unit) part number can be read.
CAN diagnostic support monitor The results of transmit/receive diagnosis of CAN communication can be read.
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
GEAR
(1, 2, 3, 4, R) ××× Gear position judged by transmis-
sion range switch signal is dis-
played.
FR RH SENSOR
(km/h, MPH) ××× Wheel speed calculated by front RH
wheel sensor signal is displayed.
FR LH SENSOR
(km/h, MPH) ××× Wheel speed calculated by front LH
wheel sensor signal is displayed.
RR RH SENSOR
(km/h, MPH) ×××
Wheel speed calculated by rear RH
wheel sensor signal is displayed.
Revision: December 20092009 QX56