2009 INFINITI QX56 boot

MA-32
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
Checking Axle and Suspension Parts
INFOID:0000000003777011
FRONT AND REAR AXLE AND SUSPENSION PARTS
Check front and rear axle and suspension parts for excessive play, cracks, wear or other damage.
• Shake each wheel to check for excessive play.
• Rotate each wheel to check for abnormal noise.
• Check the axle and suspension nuts and bolts for looseness.
• Check the strut and shock absorber for oil leakage or other damage.
• Check the suspension ball joints for grease leakage and ball joint dust cover for cracks or other damage.
DRIVE SHAFT
Check the boots and drive shaft for cracks, wear, damage, and
grease leakage.
SMA525A
SFA901
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RAX-1
TRANSMISSION & DRIVELINE
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CONTENTS
REAR AXLE
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
2
Caution ......................................................................3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
SYMPTOM DIAGNOSIS ...............................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
5
NVH Troubleshooting Chart ................................ ......5
ON-VEHICLE MAINTENANCE .....................6
WHEEL HUB .... .............................................. .....6
On-Vehicle Inspection and Service ..................... .....6
REMOVAL AND INSTALLATION ................7
WHEEL HUB ......................................................7
Removal and Installation ..................................... .....7
REAR DRIVE SHAFT .........................................9
Component ...............................................................9
Removal and Installation ..........................................9
DISASSEMBLY AND ASSEMBLY ..............11
REAR DRIVE SHAFT ........................................11
Disassembly and Assembly ................................. ....11
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
16
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
16
Wheel Bearing ..................................................... ....16
Drive Shaft ...............................................................16
Boot Bands ..............................................................16
Revision: December 20092009 QX56

RAX-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003772255
The actual shapes of the Kent-Moore tools may differ from those of the special service tools illustrated here.
Commercial Service ToolINFOID:0000000003772256
Tool number
(Kent-Moore No.)
Tool name Description
KV38100500
(—)
Drift Installing drive shaft plug
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.
KV38102200
(—)
Drift Installing drive shaft plug
a: 90 mm (3.54 in) dia.
b: 31 mm (1.22 in) dia.
KV40107300
(—)
Boot band crimping tool Installing boot bands
ZZA0701D
ZZA0920D
ZZA1229D
Tool name
Description
Power tools Removing bolts and nuts
PBIC0190E
Revision: December 20092009 QX56

RAX-10
< REMOVAL AND INSTALLATION >
REAR DRIVE SHAFT
5. Separate the drive shaft from the wheel hub and bearing assembly by lightly tapping the end with a suit-able hammer and wood block. If it is difficult to separate, use a suitable puller.
6. Remove the drive shaft. CAUTION:
When removing the drive shaft, do not bend at an excessive angle to the drive shaft joint. Do not
excessively extend the slide joint.
INSPECTION AFTER REMOVAL
 Move the joint up and down, left and right, and in the axial direc-
tion. Check for any rough movement or significant looseness.
 Check the boot for cracks or other damage, and for any grease
leakage.
 If necessary, disassemble the drive shaft, and repair as necessary.
INSTALLATION
Installation is in the reverse order of removal.
 Do not reuse the drive shaft inside flange bolts, discard after removal and use new bolts for installation.
 Do not reuse the cotter pin, discard after removal and use a new cotter pin for installation.
RAA0030D
Drive shaft lock nut : Refer to RAX-9, "Component".
Drive shaft inside flange bolts : Refer to RAX-9, "Component"
.
Revision: December 20092009 QX56

REAR DRIVE SHAFTRAX-11
< DISASSEMBLY AND ASSEMBLY >
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DISASSEMBLY AND ASSEMBLY
REAR DRIVE SHAFT
Disassembly and AssemblyINFOID:0000000005889855
DISASSEMBLY
Final Drive Side
1. Secure the drive shaft in a vise. CAUTION:
When securing the drive shaft in a vise, use copper or aluminum plates between the vise and the
drive shaft.
2. Remove the boot bands.
3. If the plug needs to be removed, move the boot to t he wheel side, then drive the plug out using a suitable
tool.
4. Remove the stopper ring using a suitable tool as shown, and pull the housing out.
1. Plug 2. Housing 3. Snap ring
4. Ball cage, steel ball, inner race assembly 5. Stopper ring 6. Boot band
7. Boot 8. Shaft 9. Circlip
10. Joint sub-assembly
SDIA1488E
SRA249A
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RAX-12
< DISASSEMBLY AND ASSEMBLY >
REAR DRIVE SHAFT
5. Remove the snap ring using a suitable tool, then remove the ballcage, steel ball, inner race assembly from the drive shaft.
6. Remove the boot from the drive shaft.
7. Remove any old grease on the housing using paper towels.
Wheel Side
1. Secure the drive shaft in a vise. CAUTION:
When securing the drive shaft in a vise, use copp er or aluminum plates between the vise and the
drive shaft.
2. Remove the boot bands, then remove the boot from the joint sub-assembly.
3. Screw a suitable drive shaft puller 30 mm (1.18 in) or more into the threaded part of the joint sub-assembly. Pull the joint sub-
assembly out of the drive shaft as shown.
CAUTION:
 If the joint sub-assembly cannot be removed after five ormore attempts, replace the drive shaft and joint sub-
assembly as a set.
 Align the sliding hammer and drive shaft and remove the
joint sub-assembly by pulling directly.
4. Remove the boot from the drive shaft.
5. Remove the circlip from the drive shaft.
6. While rotating the ball cage, remove any old grease on the joint sub-assembly using paper towels.
INSPECTION AFTER DISASSEMBLY
Drive Shaft
 Replace the drive shaft if there is any runout, cracking, or other damage.
Joint Sub-assembly
 Check for any rough rotation or unusual axial looseness.
 Clean any foreign material from inside the joint sub-assembly.
 Check for any compression scars, cracks, or fractures.
CAUTION:
If any defective conditions are found in the joint sub-assembly comp onents, replace the entire joint
sub-assembly.
Sliding Joint Side (Housing)
 Check for any compression scars, cracks, fracture s, or unusual wear on the ball rolling surface.
 Check for any damage to the drive shaft screws.
 Check for any deformation of the boot installation components.
Ball Cage
 Check the sliding surface for any compression scars, cracks, or fractures.
Steel Ball
 Check for any compression scars, cr acks, fractures, or unusual wear.
Inner Race
SFA514A
SDIA0606E
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REAR DRIVE SHAFTRAX-13
< DISASSEMBLY AND ASSEMBLY >
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 Check the ball sliding surface for any co mpression scars, cracks, or fractures.
 Check for any damage to the serrated part. CAUTION:
If any defective conditions are fo und, install a new housing, ball cage, steel ball, and inner race as a
set.
ASSEMBLY
Final Drive Side
1. If the plug has been removed, use Tool to press in a new one.
NOTE:
Discard the old plug and use a new one for assembly.
2. Wrap the serrated part of the shaft with tape. Install the boot band and boot to shaft.
NOTE:
Discard the old boot band and boot and use a new one for
assembly.
3. Remove the tape wound around the serrated part of the shaft.
4. Install the ball cage, steel ball, and inner race assembly on the shaft, and secure them tightly using the snap ring.
NOTE:
Discard the old snap ring and use a new one for assembly.
5. Insert the specified quantit y of Genuine NISSAN Grease or
equivalent, onto the housing (indicated by * marks), and install it
onto shaft. Refer to MA-12, "Fluids and Lubricants"
.
6. Install the stopper ring onto the housing. Tool number : KV38100500 ( — )
: KV38102200 ( — )
SDIA1153E
SFA800
SDIA1125E
Grease capacity : 175 − 195 g (6.17 − 6.88 oz)
RAC0678D
Revision: December 20092009 QX56

RAX-14
< DISASSEMBLY AND ASSEMBLY >
REAR DRIVE SHAFT
7. After installation, pull on the shaft to check engagement between the joint sub-assembly and the stopper
ring.
8. Install the boot securely into the grooves (indicated by * marks) as shown.
CAUTION:
If there is grease on boot mating surfaces (indicated by*
marks) of shaft and housing, boot may come off. Remove
all grease from surfaces.
9. Check that the boot installation length (L) is the length indicated below. Insert a suitable tool into large side of the boot. Bleed the
air from the boot to pr event any boot deformation.
CAUTION:
 The boot may break if the boot installation length is less than the specified value.
 Do not to touch the tip of the t ool to the inside of the boot.
10. Secure the large and small ends of the boot with the new boot bands as shown.
NOTE:
Discard the old boot bands and use new ones for assembly.
11. After installing the housing and shaft, rotate the boot to check that the boot is positioned correctly. If the
boot is not positioned correctly, reposition the boot and secure the boot using a new boot band.
Wheel Side
1. Insert the Genuine NISSAN Grease or equivalent, into the joint
sub-assembly serration hole until the grease begins to ooze
from the ball groove and serration hole. Refer to MA-12, "Fluids
and Lubricants". After inserting the grease, use a shop cloth to
wipe off the grease that has oozed out.
2. Wind the serrated part of the shaft with tape. Install the boot
band and boot onto the shaft. Do not damage the boot.
NOTE:
Discard the old boot band and boot and use a new one for
assembly.
3. Remove the protective tape wound around the serrated part of the shaft. Boot installation length
(L) : 147.9 mm (5.82 in)
WDIA0287E
SFA395
SDIA1127E
SFA800
Revision: December 20092009 QX56