DLN-180
< SERVICE DATA AND SPECIFICATIONS (SDS) [ATX14B]
SERVICE DATA AND SPECIFICATIONS (SDS)
Main Oil Pump
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Control Valve
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Control Valve Spring
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Return Spring
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.Gear thickness
Part number*
Inner gear Outer gear
8.27 - 8.28 (0.3256 - 0.3260) 31346 7S112 31347 7S112
8.28 - 8.29 (0.3260 - 0.3264) 31346 7S111 31347 7S111
8.29 - 8.30 (0.3264 - 0.3268) 31346 7S110 31347 7S110
Mounting position (Part name) Part number* Outer dia. Overall length
L1
(2-4 shift valve) 31772 21X00 8.0 (0.315) 38.5 (1.516)
L2
(Clutch valve) 31772 80X11 10.0 (0.394) 40.0 (1.575)
L4
(Pilot valve) 31772 80X11 10.0 (0.394) 40.0 (1.575)
L5
(Regulator valve) 31741 0W410 12.0 (0.472) 68.0 (2.677)
Mounting position
(Part name) Part number* Free length Outer dia. Overall length
L1
(2-4 shift valve spring) 31742 2W500 31.85 (1.2539) 7.0 (0.276) 0.6 (0.024)
L2
(Clutch valve spring) 31742 2W505 40.6 (1.598) 8.9 (0.350) 0.7 (0.028)
L4
(Pilot valve spring) 31742 0W410 28.1 (1.106) 9.0 (0.354) 1.2 (0.047)
L5
(Regulator valve spring) 31742 2W515 39.7 (1.563) 11.0 (0.433) 1.3 (0.051)
Stamped mark Part number* Free length
1 31521 7S111 42.7 (1.168)
2 31521 7S112 43.1 (1.697)
3 31521 7S113 43.6 (1.717)
4 31521 7S114 44.0 (1.731)
Revision: December 20092009 QX56
DLN-190
< SERVICE DATA AND SPECIFICATIONS (SDS) [PROPELLER SHAFT: 2F1310]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000003772208
Unit: mm (in)
Propeller Shaft Runout
Unit: mm (in)
Propeller Shaft Joint Flex Effort
Unit: N·m (kg-m, in-lb)
Journal Axial Play
Unit: mm (in)
Snap RingINFOID:0000000003772209
Model 2F1310 (4WD)
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.Applied model
4WD
VK56DE A/T
Propeller shaft model 2F1310
Number of joints 2
Coupling method with front final drive Flange type
Coupling method with transfer Flange type
Shaft length (Spider to spider) 696 (27.40)
Shaft outer diameter 63.5 (2.5)
Item Limit
Propeller shaft runout 0.6 (0.024)
Item Limit
Propeller shaft joint flex effort 1.96 (0.20, 17) or less
Item Limit
Journal axial play 0.02 (0.0008)
Thickness Color Part Number*
1.99 (0.0783) White 37146-C9400
2.02 (0.0795) Yellow 37147-C9400 2.05 (0.0807) Red 37148-C9400
2.08 (0.0819) Green 37149-C94002.11 (0.0831) Blue 37150-C9400
2.14 (0.0843) Light brown 37151-C9400
2.17 (0.0854) Black 37152-C9400
2.20 (0.0866) No paint 37153-C9400
Revision: December 20092009 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)
DLN-201
< SERVICE DATA AND SPECIFICATIONS (SDS) [PROPELLER SHAFT: 2S1410]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000003772215
Propeller Shaft Runout
Unit: mm (in)
Propeller Shaft Joint Flex Effort
Unit: N·m (kg-m, in-lb)
Journal Axial Play
Unit: mm (in)
Snap RingINFOID:0000000003772216
Model (2WD) Unit: mm (in)
*Always check with the Parts Department for the latest parts information.
Model (4WD)
Unit: mm (in)
Applied model2WD 4WD
VK56DEA/T
Propeller shaft model 2S1410
Number of joints 2
Coupling method with rear final drive Flange type
Coupling method with transfer Sleeve type
Shaft length (Spider to spider) 1637.1 (44.35) 1156.8 (45.54)
Shaft outer diameter 127.60 (5.02) 102.46 (4.03)
Item Limit
Propeller shaft runout 1.02 (0.0402) or less
Item Limit
Propeller shaft joint flex effort 2.26 (0.23, 20) or less
Item Limit
Journal axial play 0.02 (0.0008) or less
Thickness Color Part Number*
1.600 - 1.638 (0.0630 - 0.0645) Black 37146-EA500
1.549 - 1.588 (0.0610 - 0.0625) Black 37147-EA500
1.524 - 1.562 (0.0600 - 0.0615) Black 37148-EA500
1.499 - 1.537 (0.0590 - 0.0605) Black 37149-EA500
Thickness Color Part Number*
1.99 (0.0783) White 37146-C9400
2.02 (0.0795) Yellow 37147-C9400 2.05 (0.0807) Red 37148-C9400
2.08 (0.0819) Green 37149-C94002.11 (0.0831) Blue 37150-C9400
Revision: December 20092009 QX56
EC-28
< FUNCTION DIAGNOSIS >[VK56DE]
MULTIPORT FUEL INJECTION SYSTEM
MULTIPORT FUEL INJECTION SYSTEM
System DescriptionINFOID:0000000003771303
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system. This is used only for the on board diagnosis.
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is
determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). T he amount of fuel injected is a program value in the
ECM memory. The program value is preset by engi ne operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION I NCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compens ated to improve engine performance under various operat-
ing conditions as listed below.
When starting the engine
During acceleration
Hot-engine operation
When selector lever is changed from N to D
High-load, high-speed operation
During deceleration
During high engine speed operation
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS) Engine speed*
3
Piston position
Fuel injection
& mixture ratio
controlFuel injector
Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
TCM Gear position
Knock sensor Engine knocking condition
Battery
Battery voltage*
3
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
ABS actuator and electric unit (control unit) VDC/TCS operation command*
2
Air conditioner switchAir conditioner operation*2
Wheel sensorVehicle speed*2
Revision: December 20092009 QX56
EC-58
< FUNCTION DIAGNOSIS >[VK56DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
tified codes can be identified by using the CONSULT-II
I or GST. A DTC will be used as an example for how to
read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The “A” is indicated by the number of eleven flash.The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second)
cycle.
The 100th-digit numeral and lower digit numerals cons ist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an inte rval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occu rs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classi fied by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-456, "DTC Index"
)
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in t he ECM by depressing accelerator pedal. Refer to "How
to Erase Diagnostic Test Mode II (Self-diagnostic Results)".
If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
Be careful not to erase the stored memo ry before starting trouble diagnoses.
OBD System Operation ChartINFOID:0000000003771317
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
When the same malfunction is detected in two consec utive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-41, "Two Trip Detection Logic"
.
The MIL will go off after the vehicle is driven 3 time s (driving pattern B) with no malfunction. The drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec-
tion System, the DTC and freez e frame data will be stored until the vehicle is driven 80 times (driving pattern
JMBIA1140GB
Revision: December 20092009 QX56
EC-392
< COMPONENT DIAGNOSIS >[VK56DE]
FUEL INJECTOR
FUEL INJECTOR
Component DescriptionINFOID:0000000003771712
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
Diagnosis ProcedureINFOID:0000000003771713
1.INSPECTION START
Turn ignition switch to START.
Is any cylinder ignited?
Ye s o r N o
Ye s > > G O T O 2 .
No >> GO TO 3.
2.CHECK OVERALL FUNCTION
With CONSULT-IIl
1. Start engine.
2. Perform “POWER BALANCE” in “A CTIVE TEST” mode with CONSULT-IIl.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-IIl
1. Start engine.
2. Listen to each fuel injector operating sound.
Clicking noise should be heard.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3.CHECK FUEL INJECTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
SEF375Z
PBIB1986E
Revision: December 20092009 QX56
ROCKER COVEREM-39
< ON-VEHICLE REPAIR >
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1. Apply liquid gasket to the joint part of the cylinder head and
camshaft bracket following the steps below.
NOTE:
Illustration shows an example of (LH) side (zoomed in shows
No.1 camshaft bracket).
a. Refer to illustration ″a ″ to apply liquid gasket to the joint part of
No.1 camshaft bracket and cylinder head.
b. Refer to illustration ″b ″ to apply liquid gasket 90° to illustration
″ a ″.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
2. Install the rocker cover (A) or (B). • : Engine front
• Make sure the new rocker cover gasket is installed in thegroove of the rocker cover (A) or (B).
• Tighten the bolts in two steps in the numerical order shown.
CAUTION:
Do not hold the rocker cover ( RH) (B) by the oil filler neck.
3. Install the PCV hoses. NOTE:
• Remove foreign materials from inside the hose using compressed air.
• The inserted length is within 25 - 30 mm (0.98 - 1.18 in) [Target: 25 mm (0.98 in)].
4. Installation of the remaining components is in the reverse order of removal.
KBIA2510E
1st step : 2.0 N·m (0.2 kg-m, 18 in-lb)
2nd step : 8.3 N·m (0.85 kg-m, 73 in-lb)
WBIA0697E
Revision: December 20092009 QX56
ENGINE UNITEM-93
< DISASSEMBLY AND ASSEMBLY >
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CONNECTING ROD BEND AND TORSION
• Check connecting rod alignment using suitable tool.
• If measurement exceeds the limi
t, replace connecting rod assem-
bly.
CONNECTING ROD BEARING (BIG END)
• Install the connecting rod cap without the connecting rod bearing installed. After tightening the connecting rod bolt to the specified
torque, measure the connecting rod large end inside diameter.
Refer to EM-83, "
Disassembly and Assembly".
• If measurement exceeds the standard, replace connecting rod.
CONNECTING ROD BUSHING OIL CLEARANCE (SMALL END)
Connecting Rod Inside Diameter (Small End)
• Measure inside diameter of bushing using suitable tool.
Piston Pin Diameter
Limit: Bend: 0.15 mm (0.0059 in) per 100 mm (3.94 in) length
To r s i o n : 0.30 mm (0.0118 in) per 100 mm (3.94 in) length
SEM003F
SEM038F
Standard : 57.000 - 57.013 mm (2.2441 - 2.2446 in)
PBIC1641E
Standard : 22.000 - 22.006 mm (0.8661 - 0.8664 in)
PBIC0120E
Revision: December 20092009 QX56