2009 INFINITI QX56 200

P0441 EVAP CONTROL SYSTEMEC-213
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1. Disconnect purge hoses connect
ed to EVAP service port A and
EVAP canister purge volume control solenoid valve B.
2. Blow air into each hose and EVAP purge port C.
3. Check that air flows freely.
OK or NG
OK (With CONSULT-III)>>GO TO 6.
OK (Without CONSULT-III)>>GO TO 7.
NG >> Repair or clean hoses and/or purge port.
6.CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
With CONSULT-III
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
Refer to EC-229, "Component Inspection"
.
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve.
8.CHECK EVAP CONTRO L SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water.
OK or NG
OK >> GO TO 9.
NG >> Replace EVAP control system pressure sensor.
9.CHECK EVAP CONTRO L SYSTEM PRESSURE SENSOR FUNCTION
Refer to DTC Confirmation Procedure for DTC P0452, EC-241, "DTC Confirmation Procedure"
and P0453,
EC-245, "DTC Confirmation Procedure"
.
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.
10.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EV AP canister vent control valve.
SEF367U
SEF368U
Water should not exist.
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EC-214
< COMPONENT DIAGNOSIS >[VK56DE]
P0441 EVAP CONTROL SYSTEM
2. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 11.
NG >> Clean the rubber tube using an air blower.
11 .CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-232, "Component Inspection"
.
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP canister vent control valve.
12.CHECK EVAP PURGE LINE
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to EC-37, "Description"
.
OK or NG
OK >> GO TO 13.
NG >> Replace it.
13.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 14.
14.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "How to Check Terminal"
and GI-38, "Intermittent Incident".
>> INSPECTION END
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P0442 EVAP CONTROL SYSTEMEC-215
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P0442 EVAP CONTROL SYSTEM
On Board Diagnosis LogicINFOID:0000000003771481
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for l
eaks in the line between the fuel tank and EVAP canister
purge volume control solenoid valve, under the following “Vacuum test” conditions.
The EVAP canister vent control valve is closed to s hut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.
CAUTION:
 Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
 If the fuel filler cap is not tigh tened properly, the MIL may come on.
 Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureINFOID:0000000003771482
NOTE:
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0442
0442 EVAP control system
small leak detected
(negative pressure) EVAP control system has a leak, EVAP
control system does not operate prop-
erly.  Incorrect fuel tank vacuum relief valve
 Incorrect fuel filler cap used
 Fuel filler cap remains open or fails to close.
 Foreign matter caught in fuel filler cap.
 Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
 Foreign matter caught in EVAP canister vent con- trol valve.
 EVAP canister or fuel tank leaks
 EVAP purge line (pipe and rubber tube) leaks
 EVAP purge line rubber tube bent
 Loose or disconnected rubber tube
 EVAP canister vent control valve and the circuit
 EVAP canister purge volume control solenoid valve and the circuit
 Fuel tank temperature sensor
 O-ring of EVAP canister vent control valve is missing or damaged
 EVAP canister is saturated with water
 EVAP control system pressure sensor
 Fuel level sensor and the circuit
 Refueling EVAP vapor cut valve
 ORVR system leaks
PBIB1026E
Revision: December 20092009 QX56

EC-216
< COMPONENT DIAGNOSIS >[VK56DE]
P0442 EVAP CONTROL SYSTEM
 If DTC Confirmation Procedure has been previously
conducted, always perform the following before con-
ducting the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
 Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
 Always perform test at a temperature of 0 to 30 °C (32 to 86 °F).
WITH CONSULT-III
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70 °C (32 - 158 °F)
INT/A TEMP SE: 0 - 30 °C (32 - 86 °F)
5. Select “EVP SML LEAK P0442/P1442” of “EVAPO RATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within t he range displayed on the CONSULT-III screen, go to
EC-13, "Basic Inspection"
.
6. Make sure that “OK” is displayed. If “NG” is displayed, refer to EC-216, "Diagnosis Procedure"
.
NOTE:
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
WITH GST
NOTE:
Be sure to read the explanation of EC-456, "DTC Index"
before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-456, "DTC Index"
.
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select Service $07 with GST.
- If P0442 is displayed on the screen, go to EC-216, "Diagnosis Procedure"
.
- If P0441 is displayed on the screen, go to EC-211, "Diagnosis Procedure"
.
Diagnosis ProcedureINFOID:0000000003771483
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened proper ly by rotating the cap clockwise.
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P0442 EVAP CONTROL SYSTEMEC-217
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OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-264, "Component Inspection"
.
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter (commer-
cial service tool) and pressure pump to EVAP service port securely.
NOTE:
Improper installation of the EV AP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-III>>GO TO 6.
Without CONSULT-III>>GO TO 7.
6.CHECK FOR EVAP LEAK
With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP li ne until the pressure indicator reaches the middle of
the bar graph.
CAUTION:
 Never use compressed air or a high pressure pump.
 Do not exceed 4.12 kPa (0.042 kg/cm
2 , 0.6 psi) of pressure in the system.
BBIA0366E
SEF916U
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EC-218
< COMPONENT DIAGNOSIS >[VK56DE]
P0442 EVAP CONTROL SYSTEM
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-37, "Description"
.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
7.CHECK FOR EVAP LEAK
Without CONSULT-III
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control va lve. The valve will close. (Continue to apply 12 volts
until the end of test.)
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg),
then remove pump and EVAP service port adapter.
CAUTION:
 Never use compressed air or a high pressure pump.
 Do not exceed 4.12 kPa (0.042 kg/cm
2 , 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer
to EC-37, "Description"
.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
8.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
 EVAP canister vent control valve is installed properly. Refer to EC-491, "Removal and Installation"
.
 EVAP canister vent control valve. Refer to EC-232, "Component Inspection"
.
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP cani ster vent control valve and O-ring.
9.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
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P0442 EVAP CONTROL SYSTEMEC-219
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2. Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 10.
No (With CONSULT-III)>>GO TO 12.
No (Without CONSULT-III)>>GO TO 13.
10.CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.5 kg (5.5 lb).
OK or NG
OK (With CONSULT-III)>>GO TO 12.
OK (Without CONSULT-III)>>GO TO 13.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
 EVAP canister for damage
 EVAP hose between EVAP canister and vehi cle frame for clogging or poor connection
>> Repair hose or replace EVAP canister.
12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 16.
NG >> GO TO 14.
14.CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-37, "Description"
.
OK or NG
BBIA0351E
Vacuum should exist.
Vacuum should exist.
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EC-220
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P0442 EVAP CONTROL SYSTEM
OK >> GO TO 15.
NG >> Repair or reconnect the hose.
15.CHECK EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
Refer to EC-229, "Component Inspection"
.
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.
16.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-181, "Component Inspection"
.
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17.CHECK EVAP CONTROL SYS TEM PRESSURE SENSOR
Refer to EC-239, "Component Inspection"
.
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-37, "Description"
.
OK or NG
OK >> GO TO 19.
NG >> Repair or reconnect the hose.
19.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 20.
20.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-409
.
OK or NG
OK >> GO TO 21.
NG >> Repair or replace hoses and tubes.
21.CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and f uel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 22.
NG >> Repair or replace hose, tube or filler neck tube.
22.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-411, "Component Inspection"
.
OK or NG
OK >> GO TO 23.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
23.CHECK FUEL LEVEL SENSOR
Refer to MWI-34, "Component Inspection"
.
OK or NG
OK >> GO TO 24.
Revision: December 20092009 QX56