DIAGNOSIS SYSTEM (TRANSFER CONTROL UNIT)
DLN-19
< FUNCTION DIAGNOSIS > [ATX14B]
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12. Move A/T selector lever to N position.
13. Turn 4WD shift switch to AUTO position.
14. Move A/T selector lever to P position.
15. Read the flickering of 4WD warning lamp.
Self-diagnosis example
ERASE SELF-DIAGNOSIS
In order to make it easier to find the cause of hard-to-duplicate malfunctions, malfunction information is
stored into the control unit as necessary during use by the user. This memory is not erased no matter how
many times the ignition switch is turned ON and OFF.
However, this information is erased by turning igni tion switch OFF after performing self-diagnostics or by
erasing the memory using the CONSULT-III.
DATA MONITOR MODE
Operation Procedure
1. Connect CONSULT-III.
2. Touch DATA MONITOR.
3. Select from SELECT MONITOR ITEM, screen of data monitor mode is displayed.
NOTE:
When malfunction is detected, CONSUL T-III performs REAL-TIME DIAGNOSIS.
Also, any malfunction detected while in th is mode will be displayed at real time.
Display Item List
×: Standard –: Not applicable
PDIA0227E
Monitored item (Unit) Monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELEC-
TION FROM MENU
VHCL/S SEN·FR [km/h] or [mph] ×–×Wheel speed calculated by ABS actuator and
electric unit (control unit).
Signal input with CAN communication line.
VHCL/S SEN·RR [km/h] or [mph] ×–×Wheel speed calculated by TCM.
Signal input with CAN communication line.
ENGINE SPEED [rpm] ×–×Engine speed calculated by ECM.
Signal input with CAN communication line.
THRTL POS SEN [V] ×–×Accelerator peda
l position (APP) sensor sig-
nal voltage is displayed.
Signal input with CAN communication line.
FLUID TEMP SE [V] ×–×Transfer fluid temperature sensor signal volt-
age is displayed.
BATTERY VOLT [V] ×–×Power supply voltage for transfer control unit.
2WD SWITCH [ON/OFF] ×–×4WD shift switch status is displayed.
AUTO SWITCH [ON/OFF] ×–×4WD shift switch status is displayed.
LOCK SWITCH [ON/OFF] ×–×4WD shift switch status is displayed.
(LOCK means 4H of 4WD shift switch.)
Revision: December 20092009 QX56
DLN-20
< FUNCTION DIAGNOSIS >[ATX14B]
DIAGNOSIS SYSTEM (T
RANSFER CONTROL UNIT)
4L SW [ON/OFF] ×–×4WD shift switch status is displayed.
(4L means 4LO of 4WD shift switch.)
N POSI SW TF [ON/OFF] ×–×Neutral-4LO switch signal status is displayed.
ATP SWITCH [ON/OFF] ×–×ATP switch signal status is displayed.
WAIT DETCT SW [ON/OFF] ×–×Wait detection switch status is displayed.
LINE PRES SW [ON/OFF] ×–×Line pressure switch status is displayed.
CL PRES SW [ON / OFF] ×–×Clutch pressure switch status is displayed.
N POSI SW AT [ON/OFF] ×–×N position signal of transmission range switch
status is displayed.
Signal input with CAN communication line.
R POSI SW AT [ON/OFF] ×–×R position signal of transmission range switch
status is displayed.
Signal input with CAN communication line.
P POSI SW AT [ON/OFF] ×–×P position signal of transmission range switch
status is displayed.
Signal input with CAN communication line.
ABS OPER SW [ON/OFF] ×–×ABS operation signal status is displayed.
Signal input with CAN communication line.
VDC OPER SW [ON/OFF] ×–×VDC operation signal status is displayed.
Signal input with CAN communication line.
TCS OPER SW [ON/OFF] ×–×TCS operation signal status is displayed.
Signal input with CAN communication line.
THROTTLE POSI [0.0/8] – ××Thottle position status is displayed.
Signal input with CAN communication line.
4WD MODE [AUTO/LOCK/2WD/4L] – ××Control status of 4WD recognized by transfer
control unit. (AUTO, 4H, 2WD or 4LO)
VHCL/S COMP [km/h] or [mph] – ××Vehicle speed recognized by transfer control
unit.
COMP CL TORQ [kgm] – ××Calculated torque recognized by transfer con-
trol unit.
DUTY SOLENOID [%] – ××Control value of clutch pressure solenoid.
2-4WD SOL [ON/OFF] – ××Output condition to 2-4WD solenoid.
2-4WD SOL MON [ON/OFF] – – ×Check signal for transfer control unit signal
output.
MOTOR RELAY [ON/OFF] – ××Transfer motor relay signal status is dis-
played.
MOTOR RELAY MON [ON/OFF] – – ×
Check signal for transfer control unit signal
output.
4WD FAIL LAMP [ON/OFF] – ××Control status of 4WD warning lamp is dis-
played.
2WD IND [ON/OFF] – – ×Control status of 4WD shift indicator lamp
(2WD indicator lamp) is displayed.
AUTO IND [ON/OFF] – – ×Control status of 4WD shift indicator lamp
(2WD and AUTO indicator lamp) is displayed.
LOCK IND [ON/OFF] – – ×Control status of 4WD shift indicator lamp
(2WD, AUTO and Lock indicator) is displayed.
4L IND [ON/OFF] – – ×Control status of 4LO indicator lamp is dis-
played.
Monitored item (Unit)
Monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELEC-
TION FROM
MENU
Revision: December 20092009 QX56
DIAGNOSIS SYSTEM (TRANSFER CONTROL UNIT)
DLN-21
< FUNCTION DIAGNOSIS > [ATX14B]
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WORK SUPPORT
When there is no malfunction with transfer and 4WD sys tem, the following symptoms in AUTO mode may be
claimed by a customer: vibration when accelerating on a low µ road (snow-covered or icy road) or a slight
shock is felt at a few hertz as if it were being pushed lightly from behind.
It is possible to deal with these symptoms by c hanging the CLUTCH FORCE RELEASE LIMIT VALUE. How-
ever, be careful when changing the value because it may adversely affect driving performance.
Operation Procedure
1. Connect CONSULT-III.
2. Touch WORK SUPPORT.
3. Select from CLUTCH/F RLS LIM ADJ, screen of data monitor mode is displayed.
Clutch Force Release Limit Adjustment
1. Initial CLUTCH FORCE RELEASE LIMIT value 0.3 kgm appears under CONDITION SETTING on CON-
SULT-III display.
2. Touch 1.2 on the display.
3. Display changes to NOW ADJUSTING in a short time.
4. When clutch force release limit value is set to 1. 2 kgm, current value 0.3 kgm shown on display will be
replaced by 1.2 kgm and ADJUSTME NT COMPLETE will appear at the same time. Clutch force release
limit value setting is now complete.
ATP IND [ON/OFF] – – ×Control status of ATP warning lamp is dis-
played.
SHIFT POS SW1 [ON/OFF] ×–×Actuator position switch 1 (Low) signal status
is displayed.
SHIFT POS SW2 [ON/OFF] ×–×Actuator position switch 2 (high) signal status
is displayed.
SHIFT ACT1 [ON/OFF] – ××Output condition to actuator motor (clockwise)
SHIFT AC MON1 [ON/OFF] ×–×Check signal for transfer control unit signal
output
SHIFT ACT2 [ON/OFF] – ××Output condition to actuator motor (counter-
clockwise)
SHIFT AC MON2 [ON/OFF] ×–×Check signal for transfer control unit signal
output
T/F F SPEED [km/h] or [mph] ×–×Displayed, but do not use.
A/T R SPEED [km/h] or [mph] ×–×Output shaft revolution signal (output speed
sensor) calculated by TCM.
Signal input with CAN communication line.
AT GEAR POSI [1/2/3/4/5] ×–×A/T actual gear position is displayed.
Monitored item (Unit)
Monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELEC-
TION FROM
MENU
1.2 kg-m : Tight corner braking symptom is alleviated. However, vibration may occur when acceler-
ating on a low µ road (icy road, etc.).
0.3 kg-m : Initial set value.
0.2 kg-m : Do not set to th is value because the tight
corner braking symptom will get worse.
Revision: December 20092009 QX56
DLN-84
< ECU DIAGNOSIS >[ATX14B]
TRANSFER CONTROL UNIT
MOTOR RELAY MON
[ON/OFF]Check signal for transfer
control unit signal output Accelerator pedal de-
pressed
Vehicle stopped
Engine running
Brake pedal depressed 4WD shift switch: 2WD OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
P or N position)
OFF
(ON for approx. 2
sec. after shifting to P and N.)
4WD shift switch: AUTO
or 4LO (Except for A/T se-
lector lever P or N posi-
tion) ON
4WD shift switch: 4H (A/T
selector lever P position) OFF
(ON for approx. 2
sec. after shifting to P.)
4WD shift switch: 4H (Ex-
cept for A/T selector lever
P position) ON
4WD FAIL LAMP [ON/
OFF] Condition of 4WD warn-
ing lamp 4WD warning lamp: ON ON
4WD warning lamp: OFF OFF
2WD IND [ON/OFF] Condition of 4WD shift in-
dicator lamp (2WD indi-
cator lamp) 2WD indicator lamp of 4WD shift indicator lamp: OFF OFF
2WD indicator lamp of 4WD shift indicator lamp: ON ON
AUTO IND [ON/OFF] Condition of 4WD shift in-
dicator lamp
(AUTO indi-
cator lamp) AUTO indicator lamp of 4WD shift indicator lamp: OFF OFF
AUTO indicator lamp of 4WD shift indicator lamp: ON ON
LOCK IND [ON/OFF] Condition of 4WD shift in-
dicator lamp (Lock indi-
cator lamp) Lock indicator lamp of 4WD shift indicator lamp: OFF OFF
Lock indicator lamp of 4WD shift indicator lamp: ON ON
4L IND [ON/OFF] Condition of 4LO indica-
tor lamp condition 4LO indicator lamp: OFF OFF
4LO indicator lamp: ON ON
ATP IND [ON/OFF] Condition of ATP indica-
tor lamp ATP indicator lamp: ON ON
AT P i n d i c a t o r l a m p : O F F O F F
SHIFT POS SW1 [ON/
OFF] Condition of actuator po-
sition switch 1
(Low) Vehicle stopped
Engine running
A/T selector lever N posi-
tion
Brake pedal depressed 4WD shift switch: 4LO ON
4WD shift switch: 2WD,
AUTO or 4H
OFF
SHIFT POS SW2 [ON/
OFF] Condition of actuator po-
sition switch 2
(High) Vehicle stopped
Engine running
A/T selector lever N posi-
tion
Brake pedal depressed 4WD shift switch: 4H,
AUTO or 2WD
ON
4WD shift switch: 4LO OFF
SHIFT ACT1 [ON/OFF] Output condition to actu-
ator motor (High) Vehicle stopped
Engine running
A/T selector lever N posi-
tion
Brake pedal depressed
4WD shift switch: 4H to
4LO (Wait function is op-
erating.) ON
Except the above OFF
SHIFT AC MON1 [ON/
OFF] Check signal for transfer
control unit signal output Vehicle stopped
Engine running
A/T selector lever N posi-
tion
Brake pedal depressed 4WD shift switch: 4H to
4LO (Wait function is op-
erating.)
ON
Except the above OFF
SHIFT ACT2 [ON/OFF] Output condition to actu-
ator motor (Low) Vehicle stopped
Engine running
A/T selector lever N posi-
tion
Brake pedal depressed 4WD shift switch: 4LO to
4H (Wait function is oper-
ating.)
ON
Except the above OFF
Monitored item [Unit] Content Condition Display value
Revision: December 20092009 QX56
TRANSFER CONTROL UNITDLN-85
< ECU DIAGNOSIS > [ATX14B]
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PHYSICAL VALUES
Terminal Layout
SHIFT AC MON2 [ON/
OFF] Check signal for transfer
control unit signal output Vehicle stopped
Engine running
A/T selector lever N posi-
tion
Brake pedal depressed 4WD shift switch: 4LO to
4H (Wait function is oper-
ating.)
ON
Except the above OFF
T/F F SPEED [km/h] or
[mph] Displayed, but do not use.
A/T R SPEED [km/h] or
[mph] Condition of vehicle
speed sensor A/T (output
speed sensor)
During driving Approximately
matches the out-
put shaft speed.
AT GEAR POSI [1/2/3/4/
5] Condition of A/T selector
lever position
Displays actual A/T gear position. 1
2
3
4
5
Monitored item [Unit] Content Condition Display value
WDIA0378E
Te r m i n a l
Wire
color Item Condition Data (Approx.)
1 GR 2-4WD shift solenoid valve Vehicle stopped
Engine running
A/T selector lever
“N” position
Brake pedal de- pressed 4WD shift switch: 2WD 0V
4WD shift switch: AUTO, 4H or 4LO Battery voltage
2 B/W 4WD shift indicator lamp
(2WD indicator lamp) 2WD indicator lamp: OFF Battery voltage
2WD indicator lamp: ON 0V
3 B Ground Always 0V
4 Y/L Transfer shift high relay Vehicle stopped
Engine running
A/T selector lever
“N” position
Brake pedal de-
pressed 4WD shift switch: 4H to 4LO (“Wait” func-
tion is operating.)
Battery voltage
Except the above 0V
5 W/B 4WD warning lamp 4WD warning lamp: ON 0V
4WD warning lamp: OFF Battery voltage
6 B Ground Always 0V
7 L CAN-H — —
8 P CAN-L — —
9G/W 4WD shift switch
(2WD) Ignition switch: ON4WD shift switch: 2WD Battery voltage
4WD shift switch: AUTO, 4H or 4LO 0V
Revision: December 20092009 QX56
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< ECU DIAGNOSIS >[ATX14B]
TRANSFER CONTROL UNIT
10 L/W Transfer dropping resistor Vehicle stopped
Engine running
A/T selector lever
“N” position
Brake pedal de- pressed 4WD shift switch: AUTO 4 - 14V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
11 L 4WD shift indicator lamp
(Lock indicator lamp) Lock indicator lamp of 4WD shift indicator lamp: OFF Battery voltage
Lock indicator lamp of 4WD shift indicator lamp: ON 0V
12 W/G 4LO indicator lamp 4LO indicator lamp: OFF Battery voltage
4LO indicator lamp: ON 0V
13 G/B Transfer shift low relay Vehicle stopped
Engine running
A/T selector lever
“N” position
Brake pedal de-
pressed 4WD shift switch: 4LO to 4H (“Wait” func-
tion is operating.)
Battery voltage
Except the above 0V
14 LG Transfer motor relay Accelerator pedal
depressed
Vehicle stopped
Engine running
Brake pedal de- pressed 4WD shift switch: 2WD Battery voltage
4WD shift switch: AUTO or 4LO (A/T selec-
tor lever “P” or “N” position)
Battery voltage
(0V for approx.
2 sec. after
shifting to “P”
and “N”.)
4WD shift switch: AUTO or 4LO (Except for
A/T selector lever “P” or “N” position) 0V
4WD shift switch: 4H (A/T selector lever
“P” position) Battery voltage
(0V for approx.
2 sec. after
shifting to “P”.)
4WD shift switch: 4H (Except for A/T selec-
tor lever “P” position) 0V
15 L/B ATP warning lamp ATP indicator lamp: ON 0V
ATP indicator lamp: OFF Battery voltage
16 Y/R Power supply Ignition switch: ON Battery voltage
Ignition switch: OFF 0V
18 O 4WD shift switch
(4H) Ignition switch: ON4WD shift switch: 4H Battery voltage
4WD shift switch: 2WD, AUTO or 4LO 0V
19 L Clutch pressure solenoid
valve Vehicle stopped
Engine running
A/T selector lever
“N” position
Brake pedal de- pressed 4WD shift switch: AUTO 1.5 - 3V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
21 BR 4WD shift indicator lamp
(AUTO indicator lamp) AUTO indicator lamp of 4WD shift indicator lamp: OFF Battery voltage
AUTO indicator lamp of 4WD shift indicator lamp: ON 0V
22 Y/R Power supply Ignition switch: ON Battery voltage
Ignition switch: OFF 0V
23 R 4WD shift switch
(4LO)
Ignition switch: ON4WD shift switch: 4LO Battery voltage
4WD shift switch: 2WD, AUTO or 4H 0V
24 LG/R 4WD shift switch
(AUTO)
Ignition switch: ON4WD shift switch: AUTO Battery voltage
4WD shift switch: 2WD, 4H or 4LO 0V
Te r m i n a l
Wire
color Item Condition Data (Approx.)
Revision: December 20092009 QX56
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< SYMPTOM DIAGNOSIS >[ATX14B]
4WD SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
4WD SYSTEM SYMPTOMS
Symptom TableINFOID:0000000003772161
If 4WD warning lamp turns ON, perform self-diagnosis. Refer to
DLN-18, "CONSULT-III Function (ALL MODE AWD/4WD)".
NOTE:
Light tight-corner braking symptom may occur depending on driving conditions in AUTO mode. This is not a
malfunction.
Heavy tight-corner braking symptom occurs when vehicle is driven in the following conditions: 4WD shift
switch is 4H or 4LO, steering wheel is turned fully to either side.
Symptom Condition Reference page
4WD shift indicator lamp and 4LO indicator lamp do not turn ON
(4WD shift indicator lamp and 4LO indicator lamp check) Ignition switch: ON
DLN-103
4WD warning lamp does not turn ON
(4WD warning lamp check) Ignition switch: ON
DLN-105
4WD shift indicator lamp or 4LO indicator lamp does not change Engine running DLN-107
ATP warning lamp does not turn ON Engine runningDLN-109
4WD shift indicator lamp keeps flashing Engine running DLN-111
4WD warning lamp flashes rapidly (2 times/second) While drivingDLN-112
4WD warning lamp flashes slowly
(1 time/2 seconds)While driving
DLN-113
Heavy tight-corner braking symptom occurs
(See NOTE.) While driving
AUTO mode
Steering wheel is turned fully
to either side DLN-114
ATP switch does not operate Engine running
DLN-116
4WD system does not operate While drivingDLN-118
Revision: December 20092009 QX56
4WD WARNING LAMP DOES NOT TURN ONDLN-105
< SYMPTOM DIAGNOSIS > [ATX14B]
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4WD WARNING LAMP DOES NOT TURN ON
DescriptionINFOID:0000000003772164
4WD warning lamp does not turn ON when turning ignition switch to ON.
Diagnosis ProcedureINFOID:0000000003772165
1.CHECK TRANSFER CONTROL UNIT PO WER SUPPLY AND GROUND CIRCUITS
Refer to DLN-22, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 2.
NO >> Repair as necessary.
2.CHECK COMBINATION METER POWER SUPPLY AND GROUND CIRCUITS
Refer to MWI-30, "COMBINATION METER : Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Perform repairs as necessary.
3.CHECK HARNESS BETWEEN TR ANSFER CONTROL UNIT AND COMBINATION METER
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit and combination meter harness connectors.
3. Check continuity between the following terminals.
- Transfer control unit harness connector E142 (A) terminal 5 and combination meter harness connector M23 (B) terminal 49.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.CHECK INDICATOR LAMP CIRCUIT
1. Connect combination meter harness connector.
2. Turn ignition switch ON. (Do not start engine.)
3. Ground the following terminal using suitable wiring.
- Transfer control unit harness connector E142 terminal 5 and ground.
Does 4WD warning lamp turn on?
YES >> GO TO 5.
NO >> Replace combination meter. Refer to MWI-102,
"Removal and Installation".
5.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 6.
6.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Continuity should exist.
AWDIA0187ZZ
SDIA2774E
Revision: December 20092009 QX56