2009 HYUNDAI TUCSON check engine

3
WHAT TO DO IN AN EMERGENCY
3
JUMP STARTING!
o If you should accidentally get acid on
your skin or in your eyes, immediately
remove any contaminated clothing and
flush the area with clear water for at
least 15 minutes. Then promptly obtain
medical attention. If you must be trans-
ported to an emergency facility, con-
tinue to apply water to the affected area
with a sponge or cloth.
o The gas produced by the battery during
the jump-start operation is highly explo-
sive. Do not smoke or allow a spark or
an open flame in the vicinity.
o The battery being used to provide the
jump start must be 12-volt. If you cannot
determine that it is a 12-volt battery, do
not attempt to use it for the jump start.
o To jump start a car with a discharged
battery, follow this procedure exactly:
1. If the booster battery is installed in an-
other vehicle, be sure the two vehicles
are not touching.
2. Turn off all unnecessary lights and
acces-sories in both vehicles.
3. Attach the clamps of the jumper cable in
the exact location shown on the illustra-
tion. First, attach one clamp of the jumper
cable to the positive (+) post or cable of
the discharged battery.Then attach the other end of the same
cable to the positive (+) post or cable of
the booster battery. Next, using the other
cable, attach one clamp to the negative
(-) post or cable of the booster battery.
Then attach the other end of that cable
to a solid metal part of the engine of the
vehicle with the discharged battery
away from the battery. Do not connect
the cable to any moving part.
4. Start the engine in the car with the
booster battery and let it run for a few
minutes. This will help to assure that the
booster battery is fully charged. During
the jumping operation, run the engine
in this vehicle at about 2,000 rpm.
5. Start the engine in the car with the
discharged battery using the normal
starting procedure. After the engine
starts, leave the jumper cables con-
nected and let the engine run at fast idle
or about 2,000 rpm for several minutes.
6. Carefully remove the jumper cables in
the reverse order of attachment.
If you do not know why your battery be-
came discharged (because the lights were
left on, etc.), have the charging system
checked by your Hyundai dealer.
D020A03A-AAT
WARNING:
The gas produced by the battery during
the jump-start operation is highly explo-
sive. If these instructions are not fol-
lowed exactly, serious personal injury
and damage to the vehicle may occur! If
you are not sure how to follow this proce-
dure, seek qualified assistance. Auto-
mobile batteries contain sulfuric acid.
This is poisonous and highly corrosive.
When jump starting, wear protective
glasses and be careful not to get acid on
yourself, your clothing or on the car.
HJM4001
Booster batteryDischarged
battery

34WHAT TO DO IN AN EMERGENCY
IF THE ENGINE OVERHEATS
!!
!
WARNING:
While the engine is running, keep hair,
hands and clothing away from moving
parts such as the fan and drive belts to
prevent injury.
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the
engine immediately and call the near-
est Hyundai dealer for assistance.
WARNING:
Do not remove the radiator cap when the
engine is hot. This can allow coolant to be
blown out of the opening and cause se-
rious burns.6. If you cannot find the cause of the over-
heat-ing, wait until the engine tempera-
ture has returned to normal. Then, if
coolant has been lost, carefully add
coolant to the reservoir (page 6-9) to
bring the fluid level in the reservoir up to
the halfway mark.
7. Proceed with caution, keeping alert for
further signs of overheating. If over-
heating happens again, call a Hyundai
dealer for assistance.
CAUTION:
Serious loss of coolant indicates there is
a leak in the cooling system and this
should be checked as soon as possible
by a Hyundai dealer.
D030A02A-AATIf your temperature gauge indicates over-
heating, you experience a loss of power, or
hear loud pinging or knocking, the engine
is probably too hot. If this happens, you
should:
1. Pull off the road and stop as soon as it
is safe to do so.
2. Place the gear selector lever in "P"
(auto-matic), or neutral (manual
transaxle) and set the parking brake. If
the air conditioning is on, turn it off.
3. If engine coolant is running out under
the car or steam is coming out from the
hood, stop the engine. Do not open the
hood until the coolant has stopped
running or the steaming has stopped. If
there is no visible loss of engine coolant
and no steam, leave the engine running
and check to be sure the engine cooling
fan is operating. If the fan is not running,
turn the engine off.
4. Check to see if the water pump drive belt
is missing. If it is not missing, check to
see that it is tight. If the drive belt seems
to be satisfactory, check for coolant
leaking from the radiator, hoses or un-
der the car. (If the air conditioning had
been in use, it is normal for cold water
to be draining from it when you stop).

3
WHAT TO DO IN AN EMERGENCY
19
IF YOU LOSE YOUR KEYSD120A01A-AATIf you lose your keys, many Hyundai deal-
ers can make you a new key if you have
your key number. If you lock the keys inside
your car and you cannot obtain a new key,
many Hyundai dealers can use special
tools to open the door for you. For emergency towing when no commer-
cial tow vehicle is available, attach a tow
cable, chain or strap to one of the towing
hooks under the front/rear of your vehicle.
Be very careful when attempting this pro-
cedure when the vehicle is on any un-
paved surface to avoid damage to your
vehicle.
Nor should towing be attempted if the
wheels, drive train, axles, steering or
brakes are damaged. Before towing, be
sure the transaxle is in neutral and the key
is in "ACC" (with the engine off) or in the
"ON" position (with the engine running). A
driver must be in the towed vehicle to steer
it and operate the brakes.
NOTE:o To avoid serious damage to your 4WD
vehicle, limit the towing to 15 km/h (10
mph) and not for more than 1.5 km (1
mile) at ANY TIME.
o Before towing, check the level of the
automatic transaxle fluid. If it is below
the "75°C" range on the dipstick, add
fluid. If you cannot add fluid, a towing
dolly must be used.
CAUTION:
If the Engine is not running, the power
assist for the brakes and steering will
not work so steering and braking will be
much harder than usual.
CAUTION:
If the car is being towed with all four
wheels on the ground, it can be towed
only from the front. Be sure that the
transaxle is in neutral. Do not tow at
speeds greater than 50 km/h (30 mph)
and for more than 25 km (15 miles).
Be sure the steering is unlocked by plac-
ing the key in the "ACC" position. A
driver must be in the towed vehicle to
operate the steering and brakes.
!!

5
VEHICLE MAINTENANCE REQUIREMENTS2
F010C01A-AATSpecified Scheduled ProceduresThese are the procedures such as inspec-
tions, adjustments and replacements that
are listed in the maintenance charts start-
ing on page 5-4. These procedures must
be performed at the intervals shown in the
maintenance schedule to assure that your
warranty remains in effect. Although it is
strongly recommended that they be per-
formed by the trained technicians at your
Hyundai dealer, these procedures may be
performed at any qualified service facility.
It is suggested that genuine Hyundai ser-
vice parts be used for any required repairs
or replacements. Other parts of equivalent
quality such as engine oil, engine coolant,
manual or auto transaxle oil, brake fluid
and so on which are not supplied by
Hyundai Motor Company or its distributor
may be used without affecting your war-
ranty coverage but you should always be
sure these are equivalent to the quality of
the original Hyundai parts. Your Owner's
Handbook provides further information
about your warranty coverage.
F010A01A-AATService RequirementsTo ensure that you receive the greatest
number of miles of satisfying operation
from your Hyundai, certain maintenance
procedures must be performed. Although
careful design and engineering have re-
duced these to a minimum, those that are
required are of the utmost importance.
It is your responsibility to have these main-
tenance procedures performed to comply
with the terms of the warranties covering
your new Hyundai. The Owner's Hand-
book supplied with your new vehicle pro-
vides further information about these war-
ranties.
F010B01A-AATMaintenance RequirementsThe maintenance required for your
Hyundai can be divided into three main
areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
MAINTENANCE INTERVALS

5
VEHICLE MAINTENANCE REQUIREMENTS
7
F060D01A-AATo Fuel Lines, Fuel Hoses and Con-
nectionsCheck the fuel lines, fuel hoses and con-
nections for leakage and damage. Have a
trained technician replace any damaged
or leaking parts immediately.F060B01A-AATo Drive BeltsInspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation
and replace if necessary. Drive belts should
be checked periodically for proper tension
and adjusted as necessary.
F060M01A-AATo Engine Oil and FilterThe engine oil and filter should be changed
at the intervals specified in the mainte-
nance schedule. If the car is being driven
in severe conditions, more frequent oil and
filter changes are required.F060C01A-AATo Fuel FilterA clogged filter can limit the speed at which
the vehicle may be driven, damage the
emission system and cause hard starting.
If an excessive amount of foreign matter
accumulates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks at
the connections. Fuel filters should be
installed by trained technicians.
F060F01O-AATo Vacuum HosesInspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving compo-
nent which might cause heat damage or
mechanical wear. Inspect all hose con-
nections, such as clamps and couplings,
to make sure they are secure, and that no
leaks are present. Hoses should be re-
placed immediately if there is any evi-
dence of deterioration or damage.
EXPLANATION OF SCHEDULED MAINTENANCE
ITEMS

5
VEHICLE MAINTENANCE REQUIREMENTS8
F070D01A-AATo Manual Transaxle OilInspect the manual transaxle oil according
to the maintenance schedule.NOTE:If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070C01A-AATo CoolantThe coolant should be changed at the
intervals specified in the maintenance
schedule.F060E01A-AATo Timing BeltInspect all parts related to the timing belt for
damage and deformation. Replace any
damaged parts immediately.F060J01A-AATo Spark PlugsMake sure to install new spark plugs of the
correct heat range.F060H01A-AATo Air Cleaner FilterA Genuine Hyundai air cleaner filter is
recommended when the filter is replaced.
F060G01A-AATo Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should
be inspected at those intervals specified in
the maintenance schedule. Make sure that
a new vapor hose or fuel filler cap is cor-
rectly replaced.F065F01O-AATo Crankcase Ventilation HoseInspect the surface of hose for evidence of
heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine that hose sur-
face nearest to high heat sources, such as
the exhaust manifold.
Inspect the hose routing to assure that the
hose does not come in contact with any
heat source, sharp edges or moving com-
ponent which might cause heat damage or
mechanical wear. Inspect all hose con-
nections, such as clamps and couplings,
to make sure they are secure, and that no
leaks are present. Hose should be re-
placed immediately if there is any evi-
dence of deterioration or damage.
F070E06A-AATo Automatic Transaxle FluidThe fluid level should be in the “HOT”
range of the dipstick, after the engine and
transaxle are at normal operating tem-
perature. Check the automatic transaxle
fluid level with the engine running and the
transaxle in neutral, with the parking brake
properly applied. Use HYUNDAI GENU-
INE ATF SP III, DIAMOND ATF SP III, SK
ATF SP III or other brands meeting the SP
III specification approved by Hyundai Motor
Co. when adding or changing fluid. Using
the wrong ATF may result in damage to the
ATM.

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
"MIN" and "MAX" marks on the side of the
reservoir. Use only hydraulic brake fluid
conforming to DOT 3 or DOT 4.F070F01A-AATo Brake Hoses and LinesVisually check for proper installation, chaf-
ing, cracks, deterioration and any leak-
age. Replace any deteriorated or dam-
aged parts immediately.
F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and
hangers for cracks, deterioration, or dam-
age. Start the engine and listen carefully
for any exhaust gas leakage. Tighten con-
nections or replace parts as necessary.
F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.F070H01O-AATo Rear Brake Discs and Linings/
Parking BrakeCheck the rear brake discs and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking
brake system including the parking brake
lever and cables. For detailed service pro-
cedures, refer to the Shop Manual.
F070M01A-AATo Steering Gear Box, Linkage &
Boots/Lower Arm Ball JointWith the vehicle stopped and engine off,
check for excessive free-play in the steer-
ing wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage. Replace
any damaged parts.
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and con-
nections for leakage and damage. Check
air conditioning performance according to
the relevant shop manual if necessary.F070P01A-AATo Driveshafts and BootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage. Re-
place any damaged parts and, if neces-
sary, repack the grease.F070N01A-AATo Power Steering Pump, Belt and
HosesCheck the power steering pump and hoses
for leakage and damage. Replace any
damaged or leaking parts immediately.
Inspect the power steering belt for evi-
dence of cuts, cracks, excessive wear,
oiliness and proper tension. Replace or
adjust it if necessary.

6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-8
Changing the Air Cleaner Filter ...................................6-10
Checking the Transaxle Oil (Manual) .........................6-11
Checking the Transaxle Fluid (Automatic)..................6-12
Checking the Brakes ..................................................6-14
Checking the Clutch Fluid...........................................6-15
Air Conditioning Care..................................................6-16
Changing the Climate Control Air Filter .......................6-17
Checking the Free-play...............................................6-19
Checking Drive Belts ..................................................6-20
Checking and Replacing Fuses..................................6-21
Checking the Battery..................................................6-23
Power Steering Fluid Level .........................................6-25
Replacement of Light Bulbs ........................................6-27
Bulb Wattage ...............................................................6-34
Fuse Panel Description...............................................6-35
6
DO-IT-YOURSELF MAINTENANCE