2009 Hyundai H-1 (Grand Starex) belt

713
Maintenance
G040200BTQ
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace4D
56 Diesel engineR Every 3,000 km (1,850 miles) or 6 months
Engine oil and For Europe R Every 7,500 km (5,000 miles) or 6 months
engine oil filter Except Europe R Every 5,000 km (3,000 miles) or 6 months Gasoline For Middle East R Every 5,000 km (3,000 miles) or 6 monthsengineExcept Middle East
R Every 7,500 km (5,000 miles) or 6 months
Air cleaner filter R C, E
Engine timing belt 4D
56 Diesel engineR Every 60,000 km (40,000 miles) or 48 months D, E, F, G
Manual transmission fluid (if equipped) R Every 100,000 km (62,500 miles) C, D, E, G, H, I, K
Automatic transmission fluid (if equipped) R Every 40,000 km (25,000 miles)Rear axle oil R Every 90,000 km (60,000 miles) C, E, G, H, I, K
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
A, B, C, E, F, G, H, I, J, L
A, C, D, E, F, G, H, I, KA2.5 Diesel engine

715
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100AUN Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required.
G050200AUN Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. G050300ATQ
Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
G050400AEN
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized HYUNDAI dealer replace
any damaged or leaking parts immedi-
ately.
WARNING -
Diesel only
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectorsand high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room while engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
CAUTION
In case the fuel filter is clogged due to not conforming to the mainte-nance period, the fuel injection
equipment may supply the fuelinsufficiently, which may damagethe fuel injection equipment andcause the engine to stall at worst
cases.

717
Maintenance
G051500AUN Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
G051600AUN Brake fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4specification.
G051700AUN
Parking brake
Inspect the parking brake system includ-
ing the parking brake lever and cables.
G051900AUN
Brake discs, pads, calipers and
rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.G052100AUN Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
G052200AUN
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts. G052300AEN
Power steering pump, belt and hoses
Check the power steering pump and
hoses for leakage and damage. Replace
any damaged or leaking parts immedi-
ately. Inspect the power steering belt (or
drive belt) for evidence of cuts, cracks,
excessive wear, oiliness and proper ten-
sion. Replace or adjust it if necessary.
G052500AUN
Air conditioning refrigerant (if equipped)
Check the air conditioning lines and con-
nections for leakage and damage.

743
Maintenance
G201003AEN
3. Checking tire life (TIN : TireIdentification Number)
Any tires that are over 6 years old,
based on the manufacturing date,(including the spare tire) should be
replaced by new ones. You can find
the manufacturing date on the tire
sidewall (possibly on the inside of the
wheel), displaying the DOT Code.
The DOT Code is a series of num-
bers on a tire consisting of numbers
and English letters. The manufactur-
ing date is designated by the last four
digits (characters) of the DOT code.
DOT : XXXX XXXX OOOO
The front part of the DOT means a
plant code number, tire size and
tread pattern and the last four num-
bers indicate week and year manu-
factured.
For example:
DOT XXXX XXXX 1608 represents
that the tire was produced in the 16th
week of 2008. G201004AEN
4. Tire ply composition and material
The number of layers or plies of rub-
ber-coated fabric in the tire. Tire
manufacturers also must indicate the
materials in the tire, which include
steel, nylon, polyester, and others.
The letter "R" means radial ply con-
struction; the letter "D" means diago-
nal or bias ply construction; and theletter "B" means belted-bias ply con-
struction.G201005AUN
5. Maximum permissible inflation
pressure
This number is the greatest amount of air pressure that should be put in
the tire. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tire and Loading Information
label for recommended inflation
pressure.
G201006AUN
6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that
can be carried by the tire. When
replacing the tires on the vehicle,
always use a tire that has the same
load rating as the factory installed
tire.
WARNING - Tire age
Tires degrade over time, even
when they are not being used.
Regardless of the remaining
tread, it is recommended that
tires generally be replaced after
six (6) years of normal service.
Heat caused by hot climates orfrequent high loading condi-
tions can accelerate the aging
process. Failure to follow this
warning can result in sudden
tire failure, which could lead to
a loss of control and an acci-
dent involving serious injury ordeath.

767
Maintenance
Interior care
G230201AUN
Interior general precautions
Prevent caustic solutions such as per- fume and cosmetic oil from contacting
the dashboard because they may cause
damage or discoloration. If they do con-tact the dashboard, wipe them off imme-
diately. See the instructions that follow for
the proper way to clean vinyl.G230202AUN
Cleaning the upholstery and interior
trim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl surfaces with a vinyl cleaner. Fabric
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.Clean with a mild soap solution recom-
mended for upholstery or carpets.
Remove fresh spots immediately with a
fabric spot cleaner. If fresh spots do not
receive immediate attention, the fabriccan be stained and its color can be
affected. Also, its fire-resistant properties
can be reduced if the material is not
properly maintained. G230203AUN
Cleaning the lap/shoulder belt web-
bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
G230204AUN
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.CAUTION
Never allow water or other liquidsto come in contact withelectrical/electronic components inside the vehicle as this may dam-
age them.
CAUTION
Using anything but recommendedcleaners and procedures may affectthe fabric’s appearance and fire-resistant properties.
CAUTION
Do not scrape or scratch the insideof the rear window. This may result in damage to the rear window
defroster grid.

I3
Index
If the engine overheats ·················································· 6-6
If the engine will not start ············································· 6-3
If you have a flat tire ····················································· 6-7
In case of an emergency while driving ························· 6-2
Indicator symbols on the instrument cluster ················· 1-6
Instrument cluster ························································ 4-32
Instrument panel overview ············································ 2-3
Interior features ··························································· 4-74
Interior light ································································· 4-56
Interior overview ··························································· 2-4
Key positions ································································· 5-4
Keys ··············································································· 4-2
Light bulbs ··································································· 7-55
Lighting ······································································· 4-47
Locking differential ····················································· 5-28
Maintenance services ····················································· 7-4
Manual climate control system ··································· 4-59 Manual transmission ······················································ 5-8
Mirrors ········································································· 4-28
Owner maintenance ······················································· 7-6
Parking brake ······························································ 7-26
Power steering fluid ····················································· 7-23
Rear parking assist system ·········································· 4-44
Recommended lubricants and capacities ······················· 9-4
Remote keyless entry ····················································· 4-4
Road warning ································································· 6-2
Scheduled maintenance service ····································· 7-8
Seat belts ······································································ 3-13
Seats ··············································································· 3-2
Special driving conditions ··········································· 5-31
Starting the engine ························································· 5-6
Steering wheel ····························································· 4-26
Storage compartment ··················································· 4-72
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