5- 2 VEHICLE MAINTENANCE REQUIREMENTS
F010C01A-DAT
Specified Scheduled Proce- dures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte- nance charts starting on page 5-4. These procedures must be performedat the intervals shown in the mainte- nance schedule to assure that your warranty remains in effect. Althoughit is strongly recommended that they be performed by the factory-trained or distributor-trained technicians atyour Hyundai dealer, these proce- dures may be performed at any quali- fied service facility. It is suggestedthat genuine Hyundai service parts be used for any required repairs or replacements. Other parts of equiva-lent quality such as engine oil, engine coolant, manual or auto transaxle oil, brake fluid and so on which are notsupplied by Hyundai Motor Company or its distributor may be used without affecting your warranty coverage butyou should always be sure these are equivalent
F010A01A-DAT
MAINTENANCE INTERVALS Service requirements
To ensure that you receive satisfying
operation from your Hyundai, certain maintenance procedures must be per- formed. Although careful design and engineering have reduced these to aminimum, those that are required are of the utmost importance.
It is your responsibility to have these
maintenance procedures performed to comply with the terms of the war-ranties covering your new Hyundai. The Service Passport supplied with your new vehicle provides further in-formation about these warranties. F010E02S-DAT
Do-It-Yourself Maintenance
See page (6-1 ~ 6-31).
F010D01A-DAT
General Checks
These are the regular checks youshould perform each time you drive your Hyundai or you fill the fuel tank. A list of these items will be found onpage 6-4. F010F02A-DAT
A Few Tips
Whenever you have your Hyundai serviced, keep copies of the servicerecords in your glovebox. This will help ensure that you have documen- tation when required. This is espe-cially important when an emergency service is not performed at an authorised Hyundai dealer.
F010B01A-AAT Maintenance Requirements The maintenance required for your Hyundai can be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance to the quality of the original Hyundai
parts. Your Service Passport providesfurther information about your war-ranty coverage.
5- 4 VEHICLE MAINTENANCE REQUIREMENTS
ENGINE CONTROL SYSTEM MAINTENANCE
1 ENGINE OIL & FILTER
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE (1.1 L)
F030A01A-GAT SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty.Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
NO. DESCRIPTION
105
84
R
I I 120
96
R I
R
I I I I I
90
72
R II
R
I I
R
I
7560
R
I I
60
48
R I
R
I I I I I I
45
36
R
I
R
30
24
R III I I I
15
12
R
I I
KILOMETERS X 1000 MONTHS
F030B04TB-DAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : FOR EVERY 40,000KM: "R"
See Note
5- 6 VEHICLE MAINTENANCE REQUIREMENTS
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 8km in normal
temperature or less than 16km in freezing temperature
B - Extensive engine idling or low speed driving for long dis- tances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in
very cold weather R R RR
I I I I
R RR
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID
AIR CONDITIONER FILTER (For Evaporator and Blower unit)
F040A01TB-DAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer tothe chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE ITEM
EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 40,000 KMMORE FREQUENTLY A, B, C, D, E, F, G, H, I, K C, E B, HD, E, F, G, I C, D, G, H C, D, G, H C, D, E, F C, D, E, F C, D, E, G, H, I, J A, C, E, F, G, H, IC, E
MAINTENANCE
INTERVALS DRIVING
CONDITION
MAINTENANCE
OPERATION
E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use
or vehicle towing
J - Driving over 170 Km/h
K - Frequently driving in stop-and-go conditions
VEHICLE MAINTENANCE REQUIREMENTS 5- 7
F060A01A-AAT
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B01A-AAT
o Drive Belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil and replace if necessary. Drive beltsshould be checked periodically for proper tension and adjusted as nec- essary. placement more frequently.
After installing a new filter, run the
engine for several minutes, and check for leaks at the connections. Fuel filters should be installed by trainedtechnicians. F060D01A-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and connections for leakage and damage.Have a trained technician replace any damaged or leaking parts immedi- ately. F060E01A-AAT
o Timing Belt Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immedi- ately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap The vapor hose and fuel filler cap should be inspected at those inter- vals specified in the maintenance schedule. Make sure that a new va-por hose or fuel filler cap is correctly replaced. F060F01A-AAT
o Vacuum, Crankcase Ventila-
tion Hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam-age. Hard and brittle rubber, crack- ing, tears, cuts, abrasions, and ex- cessive swelling indicate deteriora-tion. Particular attention should be paid to examine those hose surfaces nearest to high heat sources, such asthe exhaust manifold.Inspect the hose routing to assurethat the hoses do not come in contact with any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidenceof deterioration or damage.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed atwhich the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re-
VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten to the specified torque. F070M01Y-AAT
o Steering Gear Box, Linkage &
Boots / Lower Arm Ball Joint, Upper Arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play inthe steering wheel.Check the linkage for bends or dam-age. Check the dust boots and balljoints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking partsimmediately. Inspect the power steer- ing belt for evidence of cuts, cracks, excessive wear, oiliness and propertension. Replace or adjust it if neces- sary. F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.
F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engineand listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.
6. Do-It-Yourself Maintenance
Engine compartment ........................................................................ 6-2
General checks ................................................................................ 6-3
Checking the engine oil .................................................................... 6-4
Checking the engine coolant ............................................................ 6-6
Changing the air cleaner filter ........................................................... 6-7
Filling the washer reservoir .............................................................. 6-9Checking the transaxle oil (manual)............................................... 6-10
Checking the transaxle fluid (Automatic)....................................... 6-11
Checking the brakes ...................................................................... 6-13
Air conditioning care ....................................................................... 6-14
Checking drive belts ...................................................................... 6-18
Checking and replacing fuses ........................................................ 6-18
Checking the battery ...................................................................... 6-20
Checking electric cooling fans ....................................................... 6-22
Power steering fluid level ............................................................... 6-22
Replacement of bulbs .................................................................... 6-24
Fuse panel description ................................................................... 6-30
6
6- 2 DO-IT-YOURSELF MAINTENANCE
G010A01TB-DAT ENGINE COMPARTMENT (1.4 DOHC) 1. Power steering fluid reservoir
(If installed)
2. Engine oil filler cap
3. Brake fluid and clutch fluid
reservoir 4. Air filter element
5. Relay box
6. Windshield washer fluid reservoir
cap
7. Engine oil level dipstick 8. Radiator cap
9. Engine coolant reservoir
10. Automatic transaxle fluid level dip-
stick (If installed)
11. Battery HTB5001-E
CAUTION:
When inspecting or servicing the engine, you should handle tools and other heavyobjects carefully so that the plastic rocker cover of the engine isnot damaged.!
DO-IT-YOURSELF MAINTENANCE 6- 3
G020A01A-AAT GENERAL CHECKS Engine Compartment The following should be checked regu-larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo-
nents)
o Power steering fluid level
o Battery condition G020C01A-DAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal light operation
o Accelerator pedal operation
o Brake operation, including hand brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to be functioning incorrectly, inspect it care- fully and seek assistance from yourHyundai dealer if service is needed.
G020B01A-DAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Air filter condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and bonnet lock condition
o Tyre pressure and condition (includ-
ing spare tyre)