
Scheduled Maintenance (cont’d)
Service MaintenanceIMaintenanceII
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission  uid level and add  uid as needed.•
Inspect shields, vehicles with diesel engine or with GVWR above 10,000 lbs
(4 536 kg) only.See footnote (n).•
6-6 

Additional Required Services
This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine, see the
maintenance schedule section in the DURAMAX®Diesel manual.
The following services should be performed at the  rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Vehicles without a  lter restriction
indicator: Replace engine air cleaner
 lter. SeeEngine Air Cleaner/Filter on
page 5-19.•••
Change automatic transmission  uid and
 lter (severe service).See footnote (h).•••
Change automatic transmission  uid and
 lter (normal service).•
Four-wheel drive only: Change transfer
case  uid (extreme duty service).
See footnotes (g) and (l).• •••••
6-7 

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Four-wheel drive only: Change
transfer case  uid (severe service).
See footnotes (g) and (m).•••
Four-wheel drive only: Change
transfer case  uid (normal service).
See footnote (g).•
Inspect evaporative control system.
An Emission Control Service.
See footnotes † and (k).•••
Replace spark plugs and inspect spark
plug wires.An Emission Control
Service.•
Engine cooling system service (or every
 ve years, whichever occurs  rst).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (q).•
6-8 

Maintenance Footnotes
This maintenance section applies to vehicles with a
gasoline engine. For diesel engine vehicles, see
the maintenance schedule section in the DURAMAX
®
Diesel manual.
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, steering linkage,
and parking brake cable guides. Control arm ball joints
on 2500/3500 series vehicles require lubrication but
should not be lubricated unless their temperature is
10°F (−12°C) or higher, or they could be damaged.
Control arm ball joints on 1500 series vehicles are
maintenance-free. Vehicles used under severe
commercial operating conditions require lubrication
on a regular basis every 3,000 miles (5 000 km).
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Inspect disc
brake pads for wear and rotors for surface condition.
Inspect drum brake linings/shoes for wear or cracks.
Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc.(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chafing, etc. Visually check constant
velocity joints, rubber boots, and axle seals for leaks.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect all
pipes, fittings and clamps; replace with genuine parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Inspect wiper blades for wear, cracking, or
contamination. Clean the windshield and wiper blades,
if contaminated. Replace wiper blades that are worn or
damaged. See Windshield Wiper Blade Replacement
on page 5-64 and Windshield and Wiper Blades on
page 5-118 for more information.
(e)Make sure the safety belt reminder light and safety
belt assemblies are working properly. Look for any other
loose or damaged safety belt system parts. If you see
anything that might keep a safety belt system from doing
its job, have it repaired. Have any torn or frayed safety
belts replaced. Also see Checking the Restraint Systems
on page 1-90.
6-9 

(f)Lubricate all key lock cylinders, body door hinges,
hood latch assembly, secondary latch, pivots, spring
anchor, release pawl, tailgate hinges, tailgate linkage,
tailgate handle pivot points, latch bolt, fuel door hinge,
locks, and folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal better,
and not stick or squeak.
(g)Check vent hose at transfer case for kinks and proper
installation. Check to be sure vent hose is unobstructed,
clear, and free of debris. During any maintenance, if a
power washer is used to clean mud and dirt from the
underbody, care should be taken to not directly spray the
transfer case output seals. High pressure water can
overcome the seals and contaminate the transfer case
fluid. Contaminated fluid will decrease the life of the
transfer case and should be replaced.
(h)Change automatic transmission fluid and filter if
the vehicle Gross Vehicle Weight Rating (GVWR) is over
8600 lbs or if the vehicle is mainly driven under one
or more of these conditions:
 In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
 In hilly or mountainous terrain.
 When doing frequent trailer towing.
 Uses such as found in taxi, police or delivery
service.(i)Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer/retailer
perform this service. See Engine Coolant on page 5-29
for what to use. Inspect hoses. Clean radiator,
condenser, pressure cap, and filler neck. Pressure test
the cooling system and pressure cap.
(j)A fluid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the fluid level checked. Add fluid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing, and condition. Check
that the purge valve, if the vehicle has one, works
properly. Replace as needed.
(l)Extreme Duty Service: Change transfer case fluid if
the vehicle is mainly driven off-road in four-wheel
drive. Vehicles used for farming, mining, forestry,
Department of Natural Resources (DNR), and snow
plowing occupations meet this definition.
(m)Severe Duty Service: Change transfer case fluid if
the vehicle is mainly driven under one or more of
these conditions:
 Frequent trailer towing.
 Taxi, police, or delivery service.
6-10 

(n)Vehicles with diesel engine or with GVWR above
10,000 lbs (4 536 kg) only: Inspect shields for damage or
looseness. Adjust or replace as required. This is a Noise
Emission Control Service. Applicable to vehicles sold in
the United States and recommended for vehicles sold in
Canada.
(p)If driving regularly under dusty conditions, inspect
the filter or change indicator (if equipped) at each engine
oil change.
(q)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.
Owner Checks and Services
These owner checks and services should be performed
at the intervals speci ed to help ensure vehicle safety,
dependability, and emission control performance. Your
dealer/retailer can assist with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any  uids or lubricants are added to the
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-15.
At the First 100, 1,000 and
6,000 Miles (160, 1 600 and
10 000 km)
For vehicles with dual wheels, check dual wheel nut
torque. For proper torque, seeCapacities and
Specifications on page 5-129.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel fill.
Engine Oil Level Check
Notice:It is important to check the engine oil
regularly and keep it at the proper level. Failure to
keep the engine oil at the proper level can cause
damage to the engine not covered by the vehicle
warranty.
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-15.
6-11 

Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 5-29.
Windshield Washer Fluid Level Check
Check the windshield washer  uid level in the windshield
washer  uid reservoir and add the proper  uid if
necessary.
At Least Once a Month
Tire In ation Check
Inspect the vehicle’s tires and make sure they are
in ated to the correct pressures. Do not forget to check
the spare tire. SeeInflation - Tire Pressure on page 5-73.
Check to make sure the spare tire is stored securely.
SeeChanging a Flat Tire on page 5-92.
Tire Wear Inspection
Tire rotation may be required for high mileage highway
drivers prior to the Engine Oil Life System service
noti cation. Check the tires for wear and, if necessary,
rotate the tires. SeeTire Inspection and Rotation on
page 5-81.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the vehicle
could move suddenly. If the vehicle moves, you or
others could be injured.
1. Before starting this check, be sure there is enough
room around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-50.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The vehicle
should start only in P (Park) or N (Neutral). If the
vehicle starts in any other position, contact
your dealer/retailer for service.
6-12 

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the vehicle
could move suddenly. If the vehicle moves, you or
others could be injured.
1. Before starting this check, be sure there is enough
room around the vehicle. It should be parked on a
level surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-50.
Be ready to apply the regular brake immediately if
the vehicle begins to move.3. With the engine off, turn the ignition to ON/RUN,
but do not start the engine. Without applying the
regular brake, try to move the shift lever out
of P (Park) with normal effort. If the shift lever
moves out of P (Park), contact your dealer/retailer
for service.Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK/OFF in each shift lever position.
The ignition should turn to LOCK/OFF only
when the shift lever is in P (Park).
The ignition key should come out only in
LOCK/OFF.
Contact your dealer/retailer if service is required.
6-13