2009 FORD SUPER DUTY air filter

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine component
locations.
5.4L V8 gasoline engines
1. Windshield washer fluid reservoir
2. Battery
3. Transmission fluid dipstick (automatic transmission)
4. Engine oil filler cap
5. Engine oil dipstick
6. Power steering fluid reservoir
7. Brake fluid reservoir
8. Engine coolant reservoir
9. Air filter assembly
10. Power distribution box
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6.8L V10 gasoline engine
1. Windshield washer fluid reservoir
2. Battery
3. Transmission fluid dipstick (automatic transmission)
4. Engine oil filler cap
5. Engine oil dipstick
6. Power steering fluid reservoir
7. Brake fluid reservoir
8. Engine coolant reservoir
9. Air filter assembly
10. Power distribution box
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WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
serious personal injury.
WARNING:Automotive fuels can cause serious injury or death
if misused or mishandled.
WARNING:Gasoline may contain benzene, which is a
cancer-causing agent.
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AIR FILTER
Refer to thescheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
The following procedure is for vehicles equipped with a gasoline engine.
If your vehicle is equipped with a diesel engine, refer to the6.0 and 6.4
Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide
Supplement.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
1. Loosen clamp and disconnect
sensor.
2. Release three retainer clamps.
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3. Pull air filter cover toward passenger side of vehicle and up to release
the tabs. Lift air filter element up and out of housing.
The air filter box needs to be free of any debris before installing a new
air filter.
4. Install a new air filter element into the tray assembly.
5. Return air filter cover to original
position making sure the four tabs
are engaged and secure the three
clamps. Tighten clamp on air tube
and reconnect sensor.
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MOTORCRAFT PART NUMBERS
Component 5.4L V8/6.8L V10 engines
Air filter element FA-1883
Fuel filter FG-1083
Oil filter FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650
Battery (Optional) BXT-65-750
Spark plugs-platinum
2
Remote Automatic Transmission Filter3, 4
1
The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
3Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-176.
4Also available with 6.4L diesel engine and TorqShift transmission. Part
number is FT-175.
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A
Accessory delay ........................110
Air cleaner filter ...............401, 403
Air conditioning ..........................84
Airbag supplemental restraint
system ........................................190
and child safety seats ............192
description ..............................190
disposal ....................................195
driver airbag ............................193
indicator light .........................194
operation .................................193
passenger airbag .....................193
passenger deactivation
switch ......................................195
Ambulance packages ..................10
Antifreeze (see Engine
coolant) .....................................377
Anti-lock brake system
(see Brakes) ......................277–278
Anti-theft system ..............165, 168
arming the system ..........166, 168
disarming a triggered
system .....................................168
triggering .................................168
Audio system
(see Radio) ......................26, 28, 35
Automatic transmission ............282
driving an automatic
overdrive .................................284
fluid, adding ............................396
fluid, checking ........................396
fluid, refill capacities ..............404
Auxiliary Input Jack ...................42
Auxiliary power point ...............107
Axle
refill capacities ........................404B
Battery .......................................375
acid, treating emergencies .....375
jumping a disabled battery ....342
maintenance-free ....................375
replacement, specifications ...403
servicing ..................................375
Belt-Minder
.............................186
Booster seats .............................218
Brakes ........................................277
anti-lock ...........................277–278
anti-lock brake system (ABS)
warning light ...........................278
fluid, checking and adding ....395
fluid, refill capacities ..............404
parking ....................................278
shift interlock ..........................282
trailer .......................................264
Bulbs ............................................95
C
Capacities for refilling fluids ....404
Cassette tape player ...................26
Cell phone use ..............................9
Child safety seats ......................204
attaching with tether straps ..212
in front seat ....................204, 208
in rear seat ..............204, 208, 212
LATCH .....................................212
Child safety seats - booster
seats ...........................................218
Cleaning your vehicle
engine compartment ..............359
instrument panel ............361–362
interior .....................................363
plastic parts ............................360
safety belts ..............................363
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washing ....................................357
waxing .....................................358
wheels ......................................358
wiper blades ............................360
Climate control (see Air
conditioning or Heating) ......80, 84
Clock adjust
6-CD in dash .............................37
AM/FM/CD .................................30
Clutch
fluid ..........................................396
operation while driving ..........287
recommended shift speeds ....288
Compass, electronic
set zone adjustment ...............141
Console ......................................106
overhead ..................................105
Controls
power seat ...............................172
steering column ......................118
Coolant
checking and adding ..............377
refill capacities ................381, 404
Cruise control (see Speed
control) ......................................116
Customer Assistance ................313
Ford accessories for your
vehicle .....................................365
Ford Extended Service
Plan ..........................................353
Getting assistance outside the
U.S. and Canada .....................354
Getting roadside assistance ...313
Getting the service you
need .........................................349
Ordering additional owner’s
literature .................................355Utilizing the
Mediation/Arbitration
Program ...................................353
D
Daytime running lamps
(see Lamps) ................................90
Dipstick
automatic transmission
fluid ..........................................396
engine oil .................................372
Driving under special
conditions ..................286, 303, 306
sand .........................................305
snow and ice ...........................307
through water .................306, 309
DVD system .................................51
E
Electronic message
center .................................127, 136
Emergencies, roadside
jump-starting ..........................342
Emergency Flashers .................314
Emission control system ..........391
Engine ........................................408
cleaning ...................................359
coolant .....................................377
diesel .........................................10
fail-safe cooling .......................382
idle speed control ...................375
refill capacities ........................404
service points ..................369–370
starting after a collision .........315
Engine oil ..................................372
checking and adding ..............372
dipstick ....................................372
filter, specifications ........374, 403
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Index
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