2009 FORD RANGER manual transmission

WARNING:When lifting a plastic-cased battery, excessive
pressure on the end walls could cause acid to flow through the
vent caps, resulting in personal injury and/or damage to the vehicle or
battery. Lift the battery with a battery carrier or with your hands on
opposite corners.
WARNING:Keep batteries out of reach of children. Batteries
contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Shield your eyes when working near the battery to protect against
possible splashing of acid solution. In case of acid contact with skin or
eyes, flush immediately with water for a minimum of 15 minutes and
get prompt medical attention. If acid is swallowed, call a physician
immediately.
WARNING:Battery posts, terminals and related accessories
contain lead and lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must relearn its adaptive strategy. As a result of this, the
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theMaintenance product specifications and capacitiessection in this
chapter for the correct fluid type. The use of any other non-approved
fluid may cause internal transmission damage.
10. Fluid can be checked at ambient
temperatures between 50–95°F
(10–30°C). DO NOT ADD fluid until
the transmission is at normal
operating temperatures or the transmission will be overfilled.
Low fluid level
Do not drive the vehicle if the fluid
level is at or below the bottom of
the dipstick.
High fluid level
Fluid levels above the safe range
may cause overheating, shift and/or
engagement concerns and internal
transmission damage. If an overfill
condition occurs, excess fluid should
be removed by an authorized dealer.
Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Engine coolant (2.3L
engine with manual
transmission)10.5 quarts
(10.0L)
Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant (2.3L
engine with automatic
transmission)10.2 quarts
(9.7L)
Engine coolant (4.0L
engine with manual
transmission)13.7 quarts
(13.0L)
Engine coolant (4.0L
engine with automatic
transmission)13.2 quarts
(12.5L)
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak
PelletsVC-6 /
WSS-M99B37-B6
Engine oil (2.3L
engine)4.0 quarts
(3.8L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A and
API Certification Mark
Engine oil (4.0L
engine)5.0 quarts
(4.7L)Motorcraft SAE 5W-30
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-30
Super Premium Motor
Oil (Canada)
2
XO-5W30-QSP (US)
CXO-5W30-LSP12
(Canada) /
WSS-M2C929-A and
API Certification Mark
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Automatic transmission
fluid (4x2 vehicles with
2.3L engine)9.9 quarts
(9.4L)
3
Motorcraft MERCON

VATF
4
XT-5-QM /
MERCON
V Automatic transmission
fluid (4x2 vehicles with
4.0L engine)10.0 quarts
(9.5L)
3
Automatic transmission
fluid (4x4 vehicles with
4.0L engine)10.3 quarts
(9.8L)
3
Manual transmission
fluid (5-speed)2.8 quarts (2.65L)
5
Transfer case fluid
(4X4)1.25 quarts
(1.2L)Motorcraft Transfer
Case FluidXL–12 /
—
Power steering fluidFill between
MIN/MAX line on
reservoirMotorcraft
MERCON
VATFXT-5-QM /
MERCON
V
Front axle fluid (4X4)3.6 pints
(1.7L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid5.0-5.3 pints
(2.4-2.5L)
6,7,8
Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid (FX4
only)5.25-5.5 pints
(2.5-2.6L)
6,7,8
Motorcraft SAE
75W-140 Synthetic Rear
Axle LubricantXY-75W140-QL /
WSL-M2C192-A
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Windshield washer fluid2.75 quarts
(2.6L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank–Regular cab
(Short wheel base)17 gallons
(64.4L)——
Fuel tank–Regular cab
(Long wheel base)20.3 gallons
(76.8L)——
Fuel tank–SuperCab19.5 gallons
(73.8L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (2.3L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCON
V should only use MERCON
V fluid or fluid that
is specified dual usage MERCON
/MERCON
V. Refer toscheduled maintenanceto determine
the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Service refill capacity for the manual transmission is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.6Traction-Lok axles use 4.75-5.0 pints (2.2-2.4L) of rear axle lubricant.7Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6mm to
14mm) below the bottom of the filler hole.8Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok axles.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Five-speed automatic (5R44E/5R55E) D
Five-speed manual (HD) J
Five-speed manual (R1) R
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headlamps, flash to pass ..........45
instrument panel, dimming .....45
interior lamps .....................48–49
replacing bulbs .........................50
LATCH anchors .........................106
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........160
Limited-slip axle .......................162
Load limits .................................137
Loading instructions .................143
Locks
doors ..........................................63
Lubricant specifications ...........260
Lug nuts ....................................199
Lumbar support, seats .........72–73
M
Manual transmission .................167
fluid capacities ........................260
lubricant specifications ..........260
reverse .....................................168
Mirrors .........................................57
fold away ...................................58
side view mirrors
(power) ...............................57–58
Motorcraft parts ........222, 241, 259
O
Octane rating ............................246
Oil (see Engine oil) ..................229
P
Parking brake ............................161
Parts (see Motorcraft parts) ....259Passenger Occupant
Classification Sensor ...................75
Power distribution box (see
Fuses) ........................................185
Power door locks ........................63
Power mirrors .......................57–58
Power point .................................55
Power steering ..........................162
fluid, checking and adding ....253
fluid, refill capacity ................260
fluid, specifications .................260
Power Windows ...........................56
Preparing to drive your
vehicle ........................................162
R
Radio ................................19, 21, 26
Recommendations for
attaching safety restraints for
children ......................................100
Relays ........................................181
Remote entry system .................63
illuminated entry ......................66
locking/unlocking doors ...........64
panic alarm ...............................64
replacing the batteries .............65
Roadside assistance ..................179
S
Safety Belt Maintenance ..........114
Safety belts (see Safety
restraints) ............ 74, 77–78, 80–82
Safety defects, reporting ..214–215
Safety restraints .. 74, 77–78, 80–82
Belt-Minder
.............................84
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extension assembly ..................83
for adults .......................78, 80–81
for children ...............................97
lap belt ......................................79
Occupant Classification
Sensor ........................................75
safety belt maintenance .........114
warning light and chime ....83–84
Safety restraints - LATCH
anchors ......................................106
Safety seats for children ..........102
Safety Compliance
Certification Label ....................265
Satellite Radio Information ........37
Seats ............................................70
child safety seats ....................102
SecuriLock passive anti-theft
system ..........................................67
Servicing your vehicle ..............224
Setting the clock
AM/FM stereo ...........................20
AM/FM stereo CD .....................21
Premium AM/FM stereo
CD6/MP3 ...................................27
Snowplowing .................................8
Spark plugs,
specifications .....................259, 264
Special notice
ambulance conversions ..............8
utility-type vehicles ....................8
Specification chart,
lubricants ...................................260
Speed control ..............................58
Starting your vehicle ........154–156
jump starting ..........................200
Steering wheel
tilting .........................................55T
Tilt steering wheel ......................55
Tire Pressure Monitoring
System (TPMS)
Roadside Emergencies ...........191
Tires, Wheels and Loading ....132
Tires ...........................117–119, 191
alignment ................................126
care ..........................................122
changing ..........................191, 196
checking the pressure ............122
inflating ...................................120
label .........................................131
replacing ..................................123
rotating ....................................126
safety practices .......................125
sidewall information ...............127
snow tires and chains ............137
spare tire .................................192
terminology .............................119
tire grades ...............................118
treadwear ........................118, 122
Towing .......................................143
recreational towing .................152
trailer towing ..........................143
wrecker ....................................206
Transfer case
fluid checking .........................257
Transmission
automatic operation ...............163
brake-shift interlock (BSI) ....163
fluid, checking and adding
(manual) .................................256
fluid, refill capacities ..............260
lubricant specifications ..........260
manual operation ....................167
Turn signal ..................................48
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