2009 FORD FUSION (AMERICAS) brake

The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
TRANSMISSION FLUID
Checking 5–speed automatic transmission fluid (If equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
MAX
MIN
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If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Checking 6–speed automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Checking automatic transmission fluid at normal operating
temperature (140°F-158°F [60°C-70°C])
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]) until the engine coolant gauge
indicates normal operating temperature. If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until the coolant gauge indicates
normal operating temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage (approximately
10–15 seconds in each position).
4. Move the gearshift lever to P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
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Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid should be removed by an authorized
dealer.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at bottom of
the opening.
7. Add enough fluid through the filler opening so that the fluid level is
within 3/8 inch (10mm) of the bottom of the filler hole with the vehicle
on a level surface.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number / Ford
specification
Brake (and clutch–if
equipped) fluidBetween MIN
and MAX on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door weatherstrips —Silicone Spray
LubricantXL-6 /
ESR-M13P4-A
Door latch, hood
latch, auxiliary hood
latch, door hinges,
striker plates, seat
tracks and fuel filler
door hinge— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Engine coolant 2.3L
engine8.56 quarts
(8.1L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1
Engine coolant 3.0L
engine9.72 quarts
(9.2L)
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak
PelletsVC-6 /
WSS-M99B37-B6
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
5–Speed Manual Transmission A Mazda G5M 5
5–Speed Automatic Transmission Mazda FNR5 C
6–Speed Automatic Transmission Aisin F21 B
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A
Accessory delay ..........................73
AdvanceTrac ..............................200
Air cleaner filter ...............295–297
Air conditioning ....................47, 49
Airbag supplemental restraint
system ........................135, 144, 147
and child safety seats ............137
description ..............135, 144, 147
disposal ....................................150
driver airbag ............137, 145, 148
indicator light .........144, 146, 149
operation .................137, 145, 148
passenger airbag .....137, 145, 148
side airbag ...............................144
All Wheel Drive (AWD),
driving off road .........................215
Ambient mood/lighting ...............58
Antifreeze
(see Engine coolant) ................272
Anti-lock brake system
(see Brakes) ......................198–199
Anti-theft system ..............106, 110
arming the system ..................110
disarming a triggered
system .....................................111
triggering .................................111
Audio system
(see Radio) ......................17, 21, 29
Automatic transaxle
fluid, adding ............................291
fluid, checking ........................291
Automatic transmission
driving an automatic
overdrive .........................208–209
fluid, adding ....................293, 295
fluid, checking ................293, 295fluid, refill capacities ..............299
fluid, specification ..................299
Auxiliary input jack (Line in) ....37
Axle
lubricant specifications ..........299
B
Battery .......................................270
acid, treating emergencies .....270
jumping a disabled battery ....236
maintenance-free ....................270
replacement, specifications ...297
servicing ..................................270
Belt-Minder
.............................130
Booster seats .............................162
Brakes ........................................198
anti-lock ...........................198–199
anti-lock brake system (ABS)
warning light ...........................199
fluid, checking and adding ....290
fluid, refill capacities ..............299
fluid, specifications .................299
lubricant specifications ..........299
parking ....................................199
shift interlock ..........................206
Break-in period .............................5
Bulbs ............................................58
C
Capacities for refilling fluids ....299
Cassette tape player ...................21
Cell phone use ..............................7
Changing a tire .........................230
Child safety seats ......................154
attaching with tether straps ..160
in front seat ............................154
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Instrument panel ........................71
cleaning ...................................256
cluster ........................................10
lighting up panel and
interior .......................................55
J
Jack ............................................230
positioning ...............................230
storage .....................................230
Jump-starting your vehicle ......236
K
Keyless entry system ...............105
autolock .....................................94
keypad .....................................105
locking and unlocking doors ..106
programming entry code .......105
Keys .....................................91, 108
positions of the ignition .........193
L
Lamps
autolamp system .......................53
bulb replacement
specifications chart ..................59
daytime running light ...............54
fog lamps ...................................54
headlamps .................................53
headlamps, flash to pass ..........55
instrument panel, dimming .....55
interior lamps ...........................57
replacing bulbs .........................60
LATCH anchors .........................157
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........199
Load limits .................................187Locks
autolock .....................................94
childproof ..................................97
doors ..........................................93
Lubricant specifications ...........299
Lug nuts ....................................235
Lumbar support, seats .............115
M
Manual transmission .................211
fluid capacities ........................299
lubricant specifications ..........299
reverse .....................................212
Message center .....................81–82
english/metric button ...............87
system check button ................86
warning messages .....................88
Mirrors ...................................74–75
automatic dimming rearview
mirror ........................................74
heated ........................................75
side view mirrors (power) .......75
Moon roof ....................................80
Motorcraft parts ........259, 278, 297
N
Navigation system .......................44
O
Octane rating ............................282
Oil (see Engine oil) ..................265
P
Parking brake ............................199
Parts (see Motorcraft parts) ....297
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Steering wheel
controls ......................................78
tilting .........................................69
SYNC ............................................44
T
Tilt steering wheel ......................69
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....181
Tires ...........................166–167, 230
alignment ................................174
care ..........................................170
changing ..................................230
checking the pressure ............170
inflating ...................................168
label .........................................180
replacing ..................................172
rotating ....................................174
safety practices .......................173
sidewall information ...............175
snow tires and chains ............186
spare tire .................................230
terminology .............................167
tire grades ...............................167
treadwear ........................166, 171
Towing .......................................191
recreational towing .................191
trailer towing ..........................191
wrecker ....................................242
Traction control ........................204
Transaxle
fluid, checking and adding
(automatic) .............................291fluid, checking and adding
(manual) .................................295
Transmission .............................206
brake-shift interlock (BSI) ....206
fluid, refill capacities ..............299
lubricant specifications ..........299
manual operation ....................211
Trunk ...........................................98
remote release ..................90, 101
Turn signal ..................................57
U
USB port ......................................38
V
Vehicle Identification Number
(VIN) ..........................................303
Vehicle loading ..........................187
Ventilating your vehicle ...........196
W
Warning lights (see Lights) .......10
Washer fluid ..............................264
Water, Driving through .............220
Windows
power .........................................72
Windshield washer fluid and
wipers ..........................................68
checking and adding fluid .....264
replacing wiper blades ...........265
Wrecker towing .........................242
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USA(fus)
Index
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