2009 FORD F150 engine

8. Replace the air filter housing
cover and secure the clamps. Be
careful not to crimp the filter
element edges between the air filter
housing and cover and ensure that
the tabs on the edge are properly
aligned into the slots.
9. Slip the air tube onto the air filter
housing and tighten the air-tube
clamp bolt snugly, but do not
overtighten it.
10. Reconnect the mass air flow
sensor electrical connector to the
outlet tube. Make sure the locking
tab on the connector is in the
“locked” position (connector shown
from below for clarity).
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
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MOTORCRAFT PART NUMBERS
Component 4.6L 2V V8
engine4.6L 3V V8
engine5.4L V8
engine
Air filter element FA-1883 FA-1883 FA-1883
Battery BTX-59 or
BTX-65-650
3BTX-59 or
BTX-65-6503BTX-59 or
BTX-65-6503
Oil Filter FL-820-S FL-820-S FL-820-S
PCV valve1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
3Heavy-duty battery, if equipped.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord part name or
equivalentFord part number /
Ford specification
Brake fluidBetween
MIN/MAX on
brake fluid
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
4.6L engine oil 6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
1
XO-5W20–QSP (US)
CXO-5W20–LSP12
(Canada) /
WSS-M2C930–A and API
Certification Mark 5.4L engine oil 7.0 quarts (6.6L)
4.6L 2V engine coolant16.4 quarts
(15.5L)
Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
2
VC-7–B /
WSS-M97B51–A1 4.6L 3V engine coolant15.8 quarts
(15.0L)
5.4L engine coolant16.9 quarts
(16.0L)
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Fuel tank
Reg. Cab 8’ box /
SuperCab 6.5’ box /
SuperCab 8’ box26.0 gallons
(98.4L) Standard
36.0 gallons
(136.2L) Optional——
1Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.2Add the coolant type originally equipped in your vehicle.3Service refill capacity is determined by filling the axle to 1/4-9/16 inch (6-14 mm) below the
bottom of the filler hole with the vehicle on a level surface.
Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A, for complete fill of 8.8 inch and 9.75 inch Traction-Lok axles.4Service refill capacity is determined by filling the axle to the bottom of the filler hole with the
vehicle on a level surface.5Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is considered lubricated
for life. These lubricants do not need to be checked or changed unless a leak is suspected, service
is required or the axle assembly has been submerged in water. The axle lubricant should be
changed any time the rear axle has been submerged in water.6Service refill capacity is determined by filling the transfer case to the bottom of the filler hole
with the vehicle on a level surface.7Approximate dry fill capacity including transmission fluid cooling system, actual refill capacities
will vary based on vehicle application and transmission fluid cooling system (i.e. coolers size,
cooling lines, auxiliary cooler capacities). The amount of transmission fluid and fluid level should
be set by the indication on the dipstick’s normal operating range.8Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.
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ENGINE DATA
Engine4.6L 2V V8
engine4.6L 3V V8
engine5.4L V8 engine
Cubic inches 281 281 330
Required fuel87 octane 87 octane 87 octane or
Ethanol (E85)*
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Ignition system Coil on plug Coil on plug Coil on plug
Spark plug gap0.052–0.056 inch
(1.32–1.42mm)0.039–0.043 inch
(1.0–1.1mm)0.039–0.043 inch
(1.0–1.1mm)
Compression
ratio9.4:1 9.8:1 9.85:1
*5.4L 3V FFV engines only.
Engine drivebelt routing
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Four-speed automatic (4R75E) Q
Six-speed automatic (6R80) 6
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local Ford or Ford of Canada dealer. These quality
accessories have been specifically engineered to fulfill your automotive
needs; they are custom designed to complement the style and
aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessories found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessories. The accessories will be warranted for whichever provides
you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
Contact your dealer for details and a copy of the warranty.
The following is a list of several Genuine Ford Accessories. Not all
accessories are available for all models. For a complete listing of the
accessories that are available for your vehicle, please contact your dealer
or visit our online store at: www.fordaccessories.com.
Exterior style
Bug shields
Chrome exhaust tips
Deflectors
Running boards
Splash guards
Step bars
Tonneau covers
Wheels
Interior style
Electrochromatic compass/temperature interior mirrors
Floor mats
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A
Accessory delay ..........................74
AdvanceTrac ..............................271
Air cleaner filter ...............386, 389
Air conditioning ........41, 44, 46, 49
manual heating and air
conditioning system .................41
Airbag supplemental restraint
system ................178–179, 186, 189
and child safety seats ............180
description ..............179, 186, 189
disposal ....................................192
driver airbag ....179, 181, 187, 190
indicator light .........182, 188, 191
operation .........179, 181, 187, 190
passenger
airbag ...............179, 181, 187, 190
side airbag ...............................186
Ambulance packages ....................7
AM/FM .........................................24
Antifreeze
(see Engine coolant) ................362
Anti-lock brake system
(see Brakes) ..............................269
Anti-theft system ......................140
arming the system ..................141
Armrests ....................................147
Audio system (see Radio) ...22, 24
Automatic transmission
driving an automatic
overdrive .........................283, 286
fluid, adding ....................383, 385
fluid, checking ................383, 385
fluid, refill capacities ..............390
fluid, specification ..................390
Auxiliary input jack (Line in) ....32Axle
lubricant specifications ..........390
refill capacities ........................390
B
Battery .......................................360
acid, treating emergencies .....360
jumping a disabled battery ....328
maintenance-free ....................360
replacement, specifications ...389
servicing ..................................360
Belt-Minder.............................173
deactivating/activating the
Belt-Minder...........................176
Booster seats .............................210
Brakes ........................................269
anti-lock ...................................269
anti-lock brake system (ABS)
warning light ...........................270
fluid, checking and adding ....382
fluid, refill capacities ..............390
fluid, specifications .................390
lubricant specifications ..........390
parking ....................................270
shift interlock ..................278, 281
trailer .......................................254
Bulbs ............................................59
C
Capacities for refilling fluids ....390
Cargo management system ......119
CD ................................................24
Cell phone use ..............................8
Changing a tire .........................319
Child safety seats ......................196
attaching with tether straps ..206
in front seat ....................197, 203
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Owners Guide, 1st Printing
USA(fus)
Index
399