2009 FORD E450 air filter

Changing the air filter element
1. Disconnect the fresh air inlet tube
from the radiator support.
2. Open the clamp that secures the
two halves of the air filter housing
together.
3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element
from the housing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing. This could cause filter
damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the two halves of the air filter housing and secure the clamp.
7. Connect the fresh air inlet tube to the radiator support.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
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MOTORCRAFT PART NUMBERS
Component14.6L V8 engine5.4L V8
engine6.8L V10
engine
Air filter element FA-1632 FA-1632 FA-1632
Battery- standard /
(auxiliary)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)
Oil filter FL-820-S FL-820-S FL-820-S
PCV valve
2
Spark plugs3
Torqshift automatic
transmission
internal bottom–pan
filter
4
— FT-180 FT-180
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor Motorcraft diesel engine service
part numbers.
2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
4Also available with 6.0L Diesel engine/TorqShift transmission.
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and
extended length vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch and 176 inch
wheelbase (E-Super Duty)55.0 gallons
(208.0L)1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if
equipped with an in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote
filter assembly. The amount of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.4Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or
equivalent meeting Ford specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated
for life. These lubricants do not need to be checked or changed unless a leak is suspected, service
is required or the axle assembly has been submerged in water. The axle lubricant should be
changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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A
Accessory delay ..........................65
AdvanceTrac ..............................201
Air cleaner filter ...............302–304
Airbag supplemental restraint
system ........................................110
and child safety seats ............112
description ..............................110
disposal ....................................114
driver airbag ............................112
indicator light .........................114
operation .................................112
passenger airbag .....................112
passenger deactivation
switch ......................................115
Ambulance packages ....................9
Antifreeze
(see Engine coolant) ................277
Anti-lock brake system
(see Brakes) ......................198–199
Anti-theft system ........................88
arming the system ....................89
Audio system
(see Radio) ......................22, 24, 29
Automatic transmission
driving an automatic
overdrive .................210, 212, 215
fluid, adding ............................298
fluid, checking ........................298
fluid, refill capacities ..............305
fluid, specification ..................305
Auxiliary Input Jack ...................36
Auxiliary power point .................63
Axle
lubricant specifications ..........305
refill capacities ........................305
traction lok ..............................206B
Battery .......................................274
acid, treating emergencies .....274
jumping a disabled battery ....245
maintenance-free ....................274
replacement, specifications ...304
servicing ..................................274
Belt-Minder.............................106
Booster seats .............................136
Brakes ........................................198
anti-lock ...........................198–199
anti-lock brake system (ABS)
warning light ...........................199
fluid, checking and adding ....297
fluid, refill capacities ..............305
fluid, specifications .................305
lubricant specifications ..........305
parking ....................................199
shift interlock ..........................209
trailer .......................................187
Bulbs ............................................52
C
Capacities for refilling fluids ....305
Cell phone use ............................10
Changing a tire .........................235
Child safety seats ......................124
in front seat ............................125
in rear seat ..............................125
LATCH .....................................128
recommendations ...................122
tether anchorage hardware ...131
Child safety seats - booster
seats ...........................................136
Cleaning your vehicle
engine compartment ..............263
exterior ....................................266
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instrument panel ....................265
interior .....................................265
plastic parts ............................264
safety belts ..............................265
washing ....................................261
waxing .....................................262
wheels ......................................262
wiper blades ............................264
Climate control (see Air
conditioning or Heating) ......44–46
Clock adjust
6-CD in dash .............................30
AM/FM Stereo ...........................23
AM/FM/CD .................................25
Compass, electronic ....................62
calibration .................................63
set zone adjustment .................62
Console
overhead ..............................60–61
Controls
power seat .................................94
Coolant
checking and adding ..............277
refill capacities ................281, 305
specifications ..........................305
Cruise control
(see Speed control) ....................68
Customer Assistance ................224
Ford Extended Service
Plan ..........................................258
Getting assistance outside the
U.S. and Canada .....................258
Getting roadside assistance ...224
Getting the service you
need .........................................253
Ordering additional owner’s
literature .................................259
Utilizing the
Mediation/Arbitration
Program ...................................257D
Daytime running lamps
(see Lamps) ................................47
Dipstick
automatic transmission
fluid ..........................................298
engine oil .................................271
Driveline universal joint and
slip yoke ....................................298
Driving under special
conditions
through water .........................223
E
Electronic message center .........71
Emergencies, roadside
jump-starting ..........................245
Emergency Flashers .................226
Emission control system ..........293
Engine ........................................309
cleaning ...................................263
coolant .....................................277
diesel ...........................................8
fail-safe cooling .......................282
idle speed control ...................274
lubrication specifications .......305
refill capacities ........................305
service points ..........................269
starting after a collision .........226
Engine block heater .................196
Engine oil ..................................271
checking and adding ..............271
dipstick ....................................271
filter, specifications ........273, 304
recommendations ...................273
refill capacities ........................305
specifications ..........................305
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Event data recording ....................6
Exhaust fumes ..........................196
F
Fail safe cooling ........................282
Flexible Fuel Vehicle (FFV) ....283
Fluid capacities .........................305
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................207
Fuel ............................................283
calculating fuel economy .......290
cap ...........................................286
capacity ...................................305
choosing the right fuel ...........288
comparisons with EPA fuel
economy estimates .................293
detergent in fuel .....................288
filling your vehicle with
fuel ...........................283, 286, 290
filter, specifications ........283, 304
fuel pump shut-off switch .....226
improving fuel economy ........290
octane rating ...................288, 309
quality ......................................289
running out of fuel .................289
safety information relating to
automotive fuels .....................283
Fuel - flex fuel vehicle
(FFV) .................................283, 288
Fuses ..........................................228
G
Garage door opener ....................61
Gas cap (see Fuel cap) ............286
Gas mileage
(see Fuel economy) .................290Gauges .........................................19
H
Hazard flashers .........................226
Head restraints ...........................92
Headlamps ...................................47
aiming ........................................50
bulb specifications ....................53
daytime running lights .............47
flash to pass ..............................48
high beam .................................47
replacing bulbs .........................54
turning on and off ....................47
Heating
heater only system .............44, 46
heating and air conditioning
system .......................................45
Hood ..........................................269
I
Ignition ...............................193, 309
Illuminated visor mirror .............60
Infant seats
(see Safety seats) .....................124
Inspection/maintenance (I/M)
testing ........................................295
Instrument panel
cleaning ...................................265
cluster ........................................14
lighting up panel and
interior .......................................48
J
Jack ............................................235
positioning ...............................235
storage .....................................235
Jump-starting your vehicle ......245
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Index
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