2009 FORD E SERIES air filter

Changing the air filter element
1. Disconnect the fresh air inlet tube
from the radiator support.
2. Open the clamp that secures the
two halves of the air filter housing
together.
3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element
from the housing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing. This could cause filter
damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the two halves of the air filter housing and secure the clamp.
7. Connect the fresh air inlet tube to the radiator support.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
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MOTORCRAFT PART NUMBERS
Component14.6L V8 engine5.4L V8
engine6.8L V10
engine
Air filter element FA-1632 FA-1632 FA-1632
Battery- standard /
(auxiliary)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)
Oil filter FL-820-S FL-820-S FL-820-S
PCV valve
2
Spark plugs3
Torqshift automatic
transmission
internal bottom–pan
filter
4
— FT-180 FT-180
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor Motorcraft diesel engine service
part numbers.
2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
4Also available with 6.0L Diesel engine/TorqShift transmission.
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all
regular and
extended length
vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch
wheelbase (except
E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch
wheelbase (except
E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch
wheelbase (except
E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch
and 176 inch
wheelbase
(E-Super Duty)55.0 gallons
(208.0L)1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if
equipped with an in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote
filter assembly. The amount of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
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A
Accessory delay ..........................63
AdvanceTrac ..............................198
Air cleaner filter ...............300–302
Airbag supplemental restraint
system ................................107–108
and child safety seats ............109
description ..............................108
disposal ....................................112
driver airbag ............................110
indicator light .........................112
operation .................................110
passenger airbag .....................110
passenger deactivation
switch ......................................113
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................275
Anti-lock brake system
(see Brakes) ......................195–196
Anti-theft system ........................86
arming the system ....................87
Audio system
(see Radio) ......................20, 22, 27
Automatic transmission
driving an automatic
overdrive .................207, 209, 212
fluid, adding ............................296
fluid, checking ........................296
fluid, refill capacities ..............303
fluid, specification ..................303
Auxiliary Input Jack ...................34
Auxiliary power point .................61
Axle
lubricant specifications ..........303
refill capacities ........................303
traction lok ..............................203B
Battery .......................................272
acid, treating emergencies .....272
jumping a disabled battery ....242
maintenance-free ....................272
replacement, specifications ...302
servicing ..................................272
Belt-Minder.............................103
Booster seats .............................132
Brakes ........................................195
anti-lock ...........................195–196
anti-lock brake system (ABS)
warning light ...........................196
fluid, checking and adding ....295
fluid, refill capacities ..............303
fluid, specifications .................303
lubricant specifications ..........303
parking ....................................196
shift interlock ..........................205
trailer .......................................184
Bulbs ............................................50
C
Capacities for refilling fluids ....303
Cell phone use ..............................9
Changing a tire .........................232
Child safety seats ......................121
in front seat ............................121
in rear seat ..............................121
LATCH .....................................124
recommendations ...................119
tether anchorage hardware ...127
Child safety seats - booster
seats ...........................................132
Cleaning your vehicle
engine compartment ..............260
exterior ....................................263
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instrument panel ....................262
interior .....................................262
plastic parts ............................261
safety belts ..............................262
washing ....................................258
waxing .....................................259
wheels ......................................259
wiper blades ............................261
Climate control (see Air
conditioning or Heating) ......42–44
Clock adjust
6-CD in dash .............................28
AM/FM Stereo ...........................21
AM/FM/CD .................................23
Compass, electronic ....................60
calibration .................................61
set zone adjustment .................60
Console
overhead ..............................58–59
Controls
power seat .................................92
Coolant
checking and adding ..............275
refill capacities ................279, 303
specifications ..........................303
Cruise control
(see Speed control) ....................66
Customer Assistance ................221
Ford Extended Service
Plan ..........................................255
Getting assistance outside the
U.S. and Canada .....................255
Getting roadside assistance ...221
Getting the service you
need .........................................250
Ordering additional owner’s
literature .................................256
Utilizing the
Mediation/Arbitration
Program ...................................254D
Daytime running lamps
(see Lamps) ................................45
Dipstick
automatic transmission
fluid ..........................................296
engine oil .................................269
Driveline universal joint and
slip yoke ....................................296
Driving under special
conditions
through water .........................220
E
Electronic message center .........69
Emergencies, roadside
jump-starting ..........................242
Emergency Flashers .................222
Emission control system ..........291
Engine ........................................310
cleaning ...................................260
coolant .....................................275
diesel ...........................................7
fail-safe cooling .......................280
idle speed control ...................272
lubrication specifications .......303
refill capacities ........................303
service points ..........................267
starting after a collision .........223
Engine block heater .................193
Engine oil ..................................269
checking and adding ..............269
dipstick ....................................269
filter, specifications ........271, 302
recommendations ...................271
refill capacities ........................303
specifications ..........................303
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Index
317

Event data recording ....................6
Exhaust fumes ..........................193
F
Fail safe cooling ........................280
Flexible Fuel Vehicle (FFV) ....281
Fluid capacities .........................303
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................203
Fuel ............................................281
calculating fuel economy .......288
cap ...........................................284
capacity ...................................303
choosing the right fuel ...........286
comparisons with EPA fuel
economy estimates .................291
detergent in fuel .....................286
filling your vehicle with
fuel ...........................281, 284, 288
filter, specifications ........281, 302
fuel pump shut-off switch .....223
improving fuel economy ........288
octane rating ...................286, 310
quality ......................................287
running out of fuel .................287
safety information relating to
automotive fuels .....................281
Fuel - flex fuel vehicle
(FFV) .................................281, 286
Fuses ..........................................225
G
Garage door opener ....................59
Gas cap (see Fuel cap) ............284
Gas mileage
(see Fuel economy) .................288Gauges .........................................17
H
Hazard flashers .........................222
Head restraints ...........................90
Headlamps ...................................45
aiming ........................................48
bulb specifications ....................51
daytime running lights .............45
flash to pass ..............................46
high beam .................................45
replacing bulbs .........................52
turning on and off ....................45
Heating
heater only system .............42, 44
heating and air conditioning
system .......................................43
Hood ..........................................266
I
Ignition ...............................190, 310
Illuminated visor mirror .............58
Infant seats
(see Safety seats) .....................121
Inspection/maintenance (I/M)
testing ........................................293
Instrument panel
cleaning ...................................262
cluster ........................................12
lighting up panel and
interior .......................................46
J
Jack ............................................232
positioning ...............................232
storage .....................................232
Jump-starting your vehicle ......242
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Index
318