
At the next opportunity, safely pull off of the road, remove the fuel filler
cap, align the cap properly and reinstall it. The check fuel cap
light
or “check fuel cap” message may not reset immediately; it may
take several driving cycles for the check fuel cap light
or “check fuel
cap” message to turn off. A driving cycle consists of an engine start-up
(after four or more hours with the engine off) followed by city and
highway driving.
Continuing to drive with the check fuel cap light
or “check fuel cap”
message on may cause the
light to turn on as well.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford, Motorcraft or other certified fuel filler cap
is not used.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
personal injury.
FFV (Flex Fuel Vehicle) fuel cap
If your vehicle is FFV capable, it will have a yellow colored fuel cap.
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If you have run out of fuel:
•You may need to cycle the ignition from off to on several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine. On restarting, cranking time will take a few seconds longer
than normal.
•Normally, adding 1 gallon (3.8L) of fuel is enough to restart the
engine. If the vehicle is out of fuel and on a steep grade, more than
1 gallon (3.8L) may be required.
•TheService engine soon
indicator may come on. For more
information on theService engine soon
indicator, refer to
Warning lights and chimesin theInstrument Clusterchapter.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles
(1,600 km) of driving (engine break-in period). You will get a more
accurate measurement after 2,000 miles–3,000 miles (3,000 km–5,000
km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theMaintenance
product specifications and capacitiessection of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
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WARNING:Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
Illumination of theService engine soon
indicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
WARNING:Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal also lists engine displacement.
Please consult yourWarranty Guide/Customer Information Guidefor
complete emission warranty information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When theService
engine soon
indicator illuminates, the OBD-II system has detected
a malfunction. Temporary malfunctions may cause theService engine
soon
indicator to illuminate. Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
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2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
WARNING:For E-350 and E-450 vehicles with the Hydro-Boost
Brake System, do not press the brake pedal after the engine has
been turned off. Pressing the brake pedal after the engine has been
turned off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir. Refer toMaintenance product
specifications and capacitiesin this chapter for the proper fluid type.
BRAKE FLUID
•E-150/E-350 Single Rear Wheel
•E-350/E-450 Dual Rear Wheel
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An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Automatic transmission fluid filter
The Torqshift automatic
transmission is equipped with a
serviceable transmission fluid filter
located inside the transmission
bottom pan.
Refer toscheduled maintenance
informationfor service intervals for
automatic transmission fluid and
transmission filter.
For transmission filter maintenance,
see your authorized dealer.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
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A
Accessory delay ..........................63
AdvanceTrac ..............................198
Air cleaner filter ...............300–302
Airbag supplemental restraint
system ................................107–108
and child safety seats ............109
description ..............................108
disposal ....................................112
driver airbag ............................110
indicator light .........................112
operation .................................110
passenger airbag .....................110
passenger deactivation
switch ......................................113
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................275
Anti-lock brake system
(see Brakes) ......................195–196
Anti-theft system ........................86
arming the system ....................87
Audio system
(see Radio) ......................20, 22, 27
Automatic transmission
driving an automatic
overdrive .................207, 209, 212
fluid, adding ............................296
fluid, checking ........................296
fluid, refill capacities ..............303
fluid, specification ..................303
Auxiliary Input Jack ...................34
Auxiliary power point .................61
Axle
lubricant specifications ..........303
refill capacities ........................303
traction lok ..............................203B
Battery .......................................272
acid, treating emergencies .....272
jumping a disabled battery ....242
maintenance-free ....................272
replacement, specifications ...302
servicing ..................................272
Belt-Minder.............................103
Booster seats .............................132
Brakes ........................................195
anti-lock ...........................195–196
anti-lock brake system (ABS)
warning light ...........................196
fluid, checking and adding ....295
fluid, refill capacities ..............303
fluid, specifications .................303
lubricant specifications ..........303
parking ....................................196
shift interlock ..........................205
trailer .......................................184
Bulbs ............................................50
C
Capacities for refilling fluids ....303
Cell phone use ..............................9
Changing a tire .........................232
Child safety seats ......................121
in front seat ............................121
in rear seat ..............................121
LATCH .....................................124
recommendations ...................119
tether anchorage hardware ...127
Child safety seats - booster
seats ...........................................132
Cleaning your vehicle
engine compartment ..............260
exterior ....................................263
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K
Keyless entry system
autolock .....................................78
Keys .............................................88
positions of the ignition .........190
L
Lamps
bulb replacement
specifications chart ..................51
daytime running light ...............45
headlamps .................................45
headlamps, flash to pass ..........46
instrument panel, dimming .....46
interior lamps ...........................49
replacing bulbs .........................52
LATCH anchors .........................124
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........196
Load limits .................................167
Loading instructions .................173
Locks
autolock .....................................78
doors ..........................................78
Lubricant specifications ...........303
Lug nuts ....................................241
Lumbar support, seats ...............92
M
Message center ...........................69
warning messages .....................74
Mirrors ...................................63–64
automatic dimming rearview
mirror ........................................63
fold away ...................................65
side view mirrors (power) .......64Motorcraft parts ........264, 281, 302
N
Navigation system .......................41
O
Octane rating ............................286
Oil (see Engine oil) ..................269
P
Parking brake ............................196
Parts (see Motorcraft parts) ....302
Power distribution box
(see Fuses) ...............................228
Power door locks ........................78
Power mirrors .............................64
Power point .................................61
Power steering ..........................203
fluid, checking and adding ....294
fluid, refill capacity ................303
fluid, specifications .................303
Power Windows ...........................62
Preparing to drive your
vehicle ........................................203
R
Radio ................................20, 22, 27
Recommendations for
attaching safety restraints for
children ......................................119
Relays ........................................225
Remote entry system .................82
illuminated entry ......................86
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locking/unlocking
doors ..............................78, 83–84
panic alarm ...............................84
replacement/additional
transmitters ...............................85
replacing the batteries .............84
Reverse camera .........................217
Reverse sensing system ...........214
Roadside assistance ..................221
Roll stability control .................198
S
Safety belts
(see Safety restraints) .......98–102
Safety defects, reporting ..........257
Safety restraints ..................98–102
Belt-Minder...........................103
extension assembly ................107
for adults ...........................99–101
for children .............................117
warning light and chime ........103
Safety restraints - LATCH
anchors ......................................124
Safety seats for children ..........121
Safety Compliance
Certification Label ....................311
Satellite Radio Information ........38
Seats ............................................90
child safety seats ....................121
front seats .................................91
SecuriLock passive anti-theft
system ....................................86, 88
Servicing your vehicle ..............265
Setting the clock
AM/FM single CD .....................23
AM/FM stereo ...........................21AM/FM/In-dash 6 CD ................28
Spare tire
(see Changing the Tire) ...........235
Spark plugs,
specifications .....................302, 310
Special notice ................................8
ambulance conversions ..............8
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...................................303
Speed control ..............................66
Stability system .........................198
Starting a flex fuel vehicle .......192
Starting your vehicle ........190–192
jump starting ..........................242
Steering wheel
tilting .........................................58
T
Temperature control
(see Climate control) ...........42, 44
Tilt steering wheel ......................58
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....156
Tires ...........................138–139, 232
alignment ................................148
care ..........................................144
changing ..................232, 235–237
checking the pressure ............143
inflating ...................................140
label .........................................155
replacing ..........................146, 237
rotating ....................................148
safety practices .......................147
sidewall information ...............150
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