2009 FIAT PUNTO EVO check

211
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
SERVICING AND CARE
SCHEDULED SERVICING
Correct maintenance is essential for ensuring long car life
under the best conditions.
That is why Fiat has prepared a series of checks and ser-
vice operations to be carried out every 30,000 kilometres
(for petrol and Euro 4 diesel versions) or every 35,000
kilometres (for Euro 5 diesel versions).
It is, however, important to remember that scheduled ser-
vicing does not completely cover all the car’s requirements:
even in the initial period before 30,000/35,000 km, and then
subsequently between one service and another, ordinary
care is always required such as routine checks involving top-
ping up fluid levels, checking tyre pressures etc...IMPORTANT Scheduled Services are prescribed by the
manufacturer. Failure to stick to the schedule may invali-
date the warranty.
Scheduled Servicing is performed by all Fiat Dealerships at
pre-arranged times.
If, during each part of the service, the need arises for ad-
ditional replacements or repairs, these may be carried out
only with the explicit agreement of the Customer.
IMPORTANT You are advised to contact a Fiat Dealer-
ship immediately in the event of any minor operating faults,
without waiting for the next service.
If your car is used frequently for towing trailers, the in-
terval between services should be reduced.
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 211

●● ●● ● ●
●● ●● ● ●
●● ●● ● ●
●● ●● ● ●
●● ●● ● ●
●● ●
●● ●● ● ●
●● ●● ● ●
●● ●● ● ●
●● ●● ● ●
●●
●●
●●
●● ●
●● ●● ● ●
212
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
SCHEDULED SERVICING PLAN
EURO 4/EURO 5 PETROL AND EURO 4 DIESEL VERSIONS
Thousands of kilometres 30 60 90 120 150 180
Check tyre condition/wear and adjust pressure if required
Check operation of lighting system (headlamps, direction indicators,
hazard warning lights, boot, passenger compartment, glove box,
instrument panel warning lights, etc.)
Check operation of windscreen washer system and adjust nozzles
if necessary.
Check windscreen/rear window wiper blade position/wear
Check conditions and wear of front/rear disc brake pads
(for versions/markets where provided) and operation of pad wear indicator
Check condition and wear of rear drum brake linings
Visually inspect the conditions of: bodywork,
underbody protection, pipes and tubes
(exhaust – fuel – brakes), rubber parts (boots, sleeves, bushes, etc.)
Check cleanliness of bonnet and boot locks, and the cleanliness
and lubrication of linkages
Check and, if necessary, top up fluid levels (brakes/hydraulic
clutch, windscreen washer, battery, engine coolant, etc.)
Check the handbrake lever stroke and adjust it, if necessary
Visually inspect the condition of accessory drive belt/s.
Visually inspect the condition of toothed timing belt
Check tension of accessory drive belt/s, and adjust if necessary
(versions 1.2 – 1.4 heated)
Check and, if necessary, adjust tappet clearance (1.2 8v – 1.4 8vversions)
Check exhaust gas emissions
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 212

213
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
●● ●● ● ●
●
●
●● ●● ● ●
●● ●
●● ●
●● ●● ● ●
●● ●● ● ●
●● ●
●● ●● ● ●
Thousands of kilometres 30 60 90 120 150 180
Check engine management system operation (via diagnostic socket)
Replace accessory drive belt/s
Replace toothed timing belt (*)
Replace spark plugs (petrol versions) (1)
Replace fuel filter (diesel versions)
Replace air filter cartridge (petrol versions) (❏)
Change engine oil and replace oil filter (petrol versions)
(or every 24 months) (2)
Change engine oil and replace oil filter
(EURO 4 diesel versions without DPF) (or every 24 months)
Change engine oil and oil filter (diesel EURO 4 versions with DPF) (Õ) (3)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 15 months)
(*) Regardless of the distance covered, the timing belt should be replaced every 4 years for particularly demanding use (cold climates, city dri-
ving, idling for a long time, dusty areas) or, in any case, every 5 years.
(❏) For Euro 4 diesel versions, the air filter cartridge should be replaced every 30,000 km.
(Õ) The engine oil and the filter must be replaced when the warning light on the dashboard comes on (see the “Warning lights and messages”
section) or at least every 24 months.
(1)For 1.4 Turbo Multi Air versions, in order to guarantee correct operation and prevent serious damage to
the engine, it is essential to observe the following:
– only use spark plugs specifically certified for 1.4 Turbo Multi Air engines; all spark plugs should be of the
same type and brand (see the “Engine” paragraph);
– adhere strictly to the spark plug replacement intervals detailed in the Scheduled Servicing Plan;
– it is advisable to have this performed at a Fiat Dealership.
(2)If the car is mainly used in towns and cities, change the engine oil and filter every 12 months.
(3)If the car is mainly used in cities or travels less than 10,000 km a year, change the engine oil and filter every 12 months.
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 213

214
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●●
●● ● ● ●
●● ● ● ●
●
EURO 5 DIESEL VERSIONS
Thousands of kilometres 35 70 105 140 175
Check tyre condition/wear and adjust pressure if required
Check operation of lighting system (headlamps, direction indicators, hazard warning lights,
boot, passenger compartment, glove box, instrument panel warning lights, etc.)
Check operation of windscreen washer system and adjust nozzles
if necessary
Check windscreen/rear window wiper blade position/wear
Check condition and wear of front disc brake pads and operation of pad
wear indicator
Check condition and wear of rear disc brake pads (1.6 Multijet versions)
Check condition and wear of rear drum brake linings (1.3 Multijet version)
Visually inspect the conditions of: bodywork, underbody protection,
pipes and tubes (exhaust - fuel - brakes), rubber parts (boots, sleeves, bushes, etc.)
Check cleanliness of bonnet and boot locks, as well as cleanliness and lubrication of linkages
Check and, if necessary, top up fluid levels (brakes/hydraulic clutch, windscreen washer,
battery, engine coolant, etc.)
Check the handbrake lever stroke and adjust it, if necessary
Visually inspect the condition of accessory drive belts
Check emissions/fumes
Check engine management system operation (via diagnostic socket)
Replace accessory drive belt/s
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 214

216
HEAVY USAGE OF THE VEHICLE
Should the car be used predominantly in one of the fol-
lowing particularly demanding conditions:
❒ trailer or caravan towing;
❒ dusty roads;
❒short (less than 7-8 km) and repeated journeys in sub-
zero temperatures;
❒frequently idling engine or long-distance, low-speed dri-
ving (e.g. door-to-door deliveries), or in the event of
long-term inactivity;
❒ in cities;
perform the following inspections more frequently than
shown on the Scheduled Servicing Plan:
❒ check condition and wear of front disc brake pads;
❒check cleanliness of bonnet and boot locks, as well as
cleanliness and lubrication of linkages;
❒visually inspect the conditions of: engine, gearbox, trans-
mission, pipes and tubes (exhaust – fuel – brakes), rub-
ber parts (boots, sleeves, bushes, etc.);
❒check battery charge and liquid level (electrolyte);
❒ visually inspect condition of accessory drive belts;
❒ check pollen filter and replace it, if required;
❒ check air filter and replace, if required.
REGULAR CHECKS
Every 1,000 km or before long journeys, check and, if nec-
essary, top up:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressures and conditions;
❒operation of lighting system (headlights, direction indi-
cators, hazard lights, etc.);
❒operation of the windscreen wiper/washer system, po-
sition and wear of the windscreen and rear window
wiper blades;
Check and top up, if required, the engine oil level every
3,000 km.
You are recommended to use PETRONAS LUBRICANTS
products, which have been designed and produced specif-
ically for Fiat cars (see table “Capacities” in the “Techni-
cal specifications” section).
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 216

217
CHECKING LEVELSKNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
fig. 198 – 1.2 and 1.4 8vversions
fig. 199 – 1.4 Multi Air versions
Never smoke while
working in the engine
compartment: inflammable gas-
es and vapours may be present,
constituting a fire risk.
WARNING
When topping up, take
care not to mix up the
various types of fluids:
they are not compatible with
each other and could seriously
damage the car.
1. Engine coolant
2. Battery
3. Windscreen washer fluid
4. Brake fluid
5. Engine oil.
F0U0181m
F0U0182m
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 217

220
KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
F0U0282mfig. 204 – 1.2 and 1.4 8vversions
ENGINE OIL fig. 204-205-206-207
Check the oil level a few minutes (about 5) after the en-
gine has stopped, with the car parked on level ground.
The oil level should be between the MIN and MAX marks
on the dipstick B.
The gap between the MIN and MAX marks corresponds
to about 1 litre of oil.
If the oil level is near or under the MIN line, add oil through
the filler A until it reaches the MAX line.
The oil level should never exceed the MAX line.
F0U0284mfig. 206 – 1.3 Multijet version
F0U0283mfig. 205 – 1.4 Multi Air versions
ENGINE OIL CONSUMPTION
The maximum engine oil consumption is usually 400 grams
every 1,000 km.
During the initial period of usage for the vehicle, the en-
gine is bedding in, therefore the engine oil consumption
may settle down only after the first 5,000 – 6,000 km.
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 220

221
F0U0285mfig. 207 – 1.6 Multijet version
IMPORTANT The oil consumption depends on driving
style and the conditions under which the car is used.
IMPORTANT After adding or changing the oil, let the en-
gine turn over for a few seconds and wait a few minutes
after turning it off before you check the level.KNOWING
YOUR
VEHICLE
SAFETY
STARTING
AND DRIVING
WARNING LIGHTS
AND MESSAGES
IN AN
EMERGENCY
SERVICING
AND CARE
TECHNICAL
SPECIFICATIONS
CONTENTS
Be very careful working in the engine com-
partment when the engine is hot: you may
get burned. Remember that the fan may start up
if the engine is hot: this could injure you. Make
sure that scarves, ties and other items of loose-fit-
ting clothing do not get caught up in moving com-
ponents.
WARNING
Do not add oil with different characteris-
tics from those of the existing engine oil.
211-234 PUNTO FL EN 3ed 9-12-2009 13:38 Pagina 221