2009 FIAT DUCATO engine

160
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CORRECT USE
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IN AN
EMERGENCY
To change a wheel proceed
as follows:
❒stop the vehicle in a position where
it does not present a danger for on-
coming traffic and where you can
change the wheel safely. The ground
must be flat and compact;
❒turn the engine off and apply the hand-
brake;
❒engage first gear or reverse;
❒wear a high visibility safety jacket
(compulsory by law in certain coun-
tries) before getting out of the vehicle;
❒indicate that the vehicle has broken
down using the devices required by
the law of the country (e.g. warning
triangle, hazard lights etc.);
❒take the extension and the wrench
from the tool kit under the passenger
seat (see “Compartment under front
passenger seat” in the “Dashboard and
Controls” section);
The jack may only be used to
change wheels which come
with the vehicle or from other vehi-
cles of the same model. Never use the
jack for other purposes, such as lift-
ing other models of vehicle. Never use
the jack to carry out repairs under the
vehicle. Incorrect positioning of the
jack may cause the lifted vehicle to
fall. Do not use the jack for loads
higher than those shown on the label.
WARNING
Never tamper with the in-
flation valve. Never intro-
duce tools of any kind between the
rim and the tyre. Check the tyre and
spare wheel pressure regularly refer-
ring to the values shown in the “Tech-
nical Specifications” chapter.
WARNING
Important notes:
❒the jack weighs 4.5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired: replace
with an original spare part if damaged;
❒no tool other than the cranking device
may be fitted on the jack.
fig. 3F0N0193m
No tools other than the
crank provided should be
used with the spare wheel lifting de-
vice; it should be operated by hand,
only.
WARNING

166
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VEHICLE
IN AN
EMERGENCY
❒insert the pin E-fig. 14in the near-
est 12V current socket and start the
engine. Turn the selector D-fig. 13
anti-clockwise to the repair position.
Activate the kit by pressing the
on/off switch. Inflate the tyre to the
pressure specified in the “Inflation
pressure” paragraph, in the “Technical
Data” chapter.For a more accurate reading, it is
advisable to check the pressure
reading on the pressure gauge F-
fig. 13with the compressor off and
without moving the centre selector
from the repair position;
❒if a pressure of at least 3 bar is not
reached within 10 minutes, detach
the transparent filler pipe from the
valve and switch off the 12V current
pin, then move the vehicle about 10
metres forward to distribute the
sealant liquid inside the tyre and
repeat the inflation operation;
❒if, in this case too, within 10 minutes
of turning the compressor on, a
pressure of at least 3 bar is not
reached, do not start driving again
because the tyre is too damaged and
the quick repair kit is not sufficient in
this situation and it is necessary to
go to a Fiat Dealership;
❒if the tyre reaches the pressure spec-
ified in “Inflation pressure” pressure
in the “Technical Data” chapter,
start driving immediately;
fig. 13F0N0827m
fig. 14F0N0182m
Apply the adhesive label in a
position clearly visible by the
driver as a reminder that the tyre has
been treated with the quick repair
kit. Drive carefully, particularly on
bends. Do not exceed 80 km/h. Do
not accelerate or brake suddenly.
WARNING
❒after driving for about 10 minutes,
stop and check the tyre pressure
again; remember to engage the
handbrake;
❒if, on the other hand, a pressure of at
least 3 bar is reached, restore the cor-
rect pressure recommended in the
“Tyre inflation” paragraph in the
“Technical Data” chapter (with engine
running and handbrake on) and
resume driving;
Stop if the pressure has
dropped to less than 3 bar:
The automatic Fix & Go fast repair
kit cannot work properly if the tyre
is excessively damaged. Go to a Fiat
Dealership.
WARNING

167
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VEHICLE
IN AN
EMERGENCY
❒drive with the utmost care to the
nearest Fiat Dealership.
FOR CHECKING AND
RESTORING PRESSURE ONLY
The compressor may also be used for
restoring pressure only.
❒Engage the handbrake
❒Undo the cap for the tyre valve, extract
the black pipe and tighten the ring nut
on the tyre valve.
❒Insert the pin in the nearest 12V cur-
rent socket and start the engine.
❒Rotate the selector clockwise to the
pressure renewal position.
❒Activate the kit by pressing the
on/off switch. Inflate the tyre to the
pressure specified in the “Inflation
pressure” paragraph, in the
“Technical Data” chapter.
NOTE If the tyre has to be deflated,
press the dedicated button Billustrated
in fig. 16.
For a more accurate reading, it is advis-
able to check the pressure reading on the
pressure gauge with the compressor off
and without moving the centre selector
from the repair position.CANISTER REPLACEMENT
PROCEDURE
To replace the canister, proceed as fol-
lows:
❒push button A-fig. 17to release the
replacement part;
❒fit the new cansiter and press until it
is automatically engaged.
❒fit the new cylinder and turn it
clockwise;
❒fit connection Aand connect tube
Binto its seat.
Remember to inform the
workshop that the tyre has
been treated with a quick repair kit.
Hand the leaflet over to the staff
who will be dealing the the tyre
treated using the tyre repair kit.
WARNING
If different tyres from the
ones supplied with the vehi-
cle are used, the repair cannot be
carried out. If the tyres are being
changed, it is advisable to used ones
approved by the manufacturer.
Consult a Fiat Dealership.
WARNING
fig. 16
B
F0N0830m
fig. 17F0N0829m
fig. 15F0N0828m

178
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IN AN
EMERGENCY
FUSE LOCATION
Fuses are grouped into three fuse boxes
to be found respectively on the dashboard,
on the passenger compartment right pil-
lar and in the engine compartment.
Fuse box on the
dashboard
To gain access to the fuses in the fuse box
on the dashboard, loosen the fastening
screws A-fig. 39and remove the cover.
fig. 40F0N0096m
fig. 39F0N0095m

179
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IN AN
EMERGENCY
fig. 42F0N0097m
fig. 41F0N0098m
Fuse box in engine compartment
To gain access to the fuse box, remove the
protection cover fig. 41.

181
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EMERGENCY
FUSE SUMMARY TABLE
Fuse box on dashboard
USERSFUSE AMPERE
Right dipped beam headlight F12 7.5
Left dipped beam headlight, Headlight aiming device F13 7.5
Engine compartment fuse box relay, dashboard fuse box relay (+key) F31 7.5
Minibus internal lights (emergency) F32 10
Rear current outlet F33 15
AbsentF34 –
Reversing lights, sevotronic control unit, Water in diesel fuel filter sensor, (+key) F35 7.5
Central door locking (+ battery) F36 15
Brake lights (main), Third brake light, Instrument panel (+key) F37 7.5
Dashboard control unit relay (+ battery) F38 10
EOBD socket, Sound System, A/C control, Alarm, Chronotachograph,
Webasto timer (+battery) F39 10
Left-hand heated window, Driver’s mirror defroster F40 15
Right-hand heated window, Passenger’s mirror defroster F41 15
ABS, ASR, ESP, Brake light control (secondary) (+key) F42 7.5
Windscreen wiper (+key) F43 30
Cigar lighter, Front current outlet F44 20

183
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EMERGENCY
Fuse box in engine compartment
USERSFUSE AMPERE
ABS pump (+battery) F01 40
Glow plug heating (+battery) F02 50
Ignition switch (+battery) F03 30
Webasto control unit (+battery) F04 20
Passenger’s compartment ventilation with Webasto (+battery) F05 20
Engine cooling fan high speed (+battery) F06 40/60
Engine cooling fan low speed (+battery) F07 40/50
Passenger’s compartment fan (+key) F08 40
Headlight washer pump F09 20
HornF10 15
E.i. system (secondary services) F11 15
Right main beam headlight F14 7.5
Left main beam headlight F15 7.5
E.i. system (+key) F16 7.5
E.i. system (primary services) F17 10
Engine control unit (+battery) F18 7.5
Conditioner compressor F19 7.5
Headlight washer pump F20 30

187
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EMERGENCY
fig. 46F0N0134m
Do not start the engine
when towing the vehicle.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”). When
towing, remember that without the
help of the brake booster and power
steering, a greater effort is required on
the pedal and steering wheel. Do not
use flexible cables for towing and
avoid jerks. During towing operations
make sure that fastening the joint to
the vehicle does not damage the com-
ponents in contact with it. When tow-
ing the vehicle, you must comply with
the specific traffic regulations regard-
ing the tow ring and how to tow on the
road.
WARNING
fig. 47F0N0135m
fig. 48F0N0136m
Front ring is housed in the tool compart-
ment under the front passenger’s seat.
To use it proceed as follows:
❒Open lid Aand remove it as shown in
fig. 46;
❒turn the knob Bcounterclockwise and
remove it fig. 46 to extract the com-
partment fig. 47;