2009 FIAT DUCATO steering

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If a general protection fuse for safety
systems (air bag system, braking system),
power unit systems (engine system, gearbox
system) or steering system blows, contact a Fiat
Dealership.
WARNING
F0N0095mfig. 210F0N0096mfig. 211
Engine compartment fuse box
To gain access to the fuse box, fig. 213, remove the
protective cover fig. 212.
Right central pillar optional fuse box
(for versions/markets, where provided)
To gain access to the fuse box, fig. 215, remove the
protective cover fig. 214.
ACCESSING THE FUSES
The vehicle fuses are grouped in three control units
located on the dashboard, passenger compartment right
pillar and engine compartment.
Fuse box on the dashboard
To access the dashboard fusebox fig. 211, loosen the
screws A-fig. 210 and remove the cover.
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F0N0340mfig. 216
RAISING THE VEHICLE
If the vehicle needs to be lifted, go to a Fiat Dealership
which is equipped with arm hoists or workshop lifts.
The vehicle must only be raised laterally by placing the
ends of the arms or workshop lift in the areas shown in
fig. 216.
Do not start the engine whilst the
vehicle is being towed.
WARNING
Before towing, switch off the steering lock
(see „Starting device“ paragraph under the
„Dashboard and controls“ chapter). The brake
servo and power steering will not work while the
vehicle is being towed. More effort on the brake
pedal and steering wheel will therefore be
required. Do not use flexible cables when towing
and avoid jerky movements. During towing
operations, make sure that the fastened joint does
not damage adjoining components. When towing
the vehicle comply with the specific rules of the
Highway Code regarding both the towing device
and the behaviour to maintain on the road.
WARNING
TOWING THE VEHICLE
The vehicle is equipped with two rings for attaching the
tow hook.
The front ring is located in the tool box beneath the
passenger side seat. On versions with Fix&Go kit and
without spare wheel, the tool box is available only on
request for versions/markets where provided. In the
absence of the tool box the vehicle tow hook is housed
in the on-board documentation container, together with
the Owner Handbook.
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CHECKING FLUID LEVELS
fig. 221 – 100 Multijet versions
fig. 222 – 120 Multijet – 130 Multijet versions
Never smoke while
working in the engine
compartment: gas and
inflammable vapours may be
present, with the risk of fire.
WARNING
Be careful, when
topping up not to
confuse the various
types of fluids: they are all
incompatible with one another
and could seriously damage the
vehicle.
1. Engine coolant fluid
2. Power steering fluid
3. Windscreen washer fluid
4. Brake fluid
5. Engine oil
F0N0099m
F0N0100m
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Be careful, when
topping up not to
confuse the various
types of fluids: they are all
incompatible with one another
and could seriously damage the
vehicle.
1. Engine coolant fluid
2. Power steering fluid
3. Windscreen washer fluid
4. Brake fluid
5. Engine oil
fig. 223 – 160 Multijet versions
Never smoke while
working in the engine
compartment: gas and
inflammable vapours may be
present, with the risk of fire.
WARNING
F0N0210m
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F0N0109mfig. 230
POWER STEERING FLUID fig. 230
Check that the liquid contained in the tank is at the
maximum level. This operation must be carried out with
the vehicle level and with the engine off and cold. Check
that the fluid level is up to the MAX mark on the
dipstick attached to the fuel cap (use the level shown on
the 20°C side of the dipstick to check when cold).
If the level of the fluid in the tank is lower than the
specified level, top up using only one of the products
indicated in the “Fluid and lubricants” table in the
“Technical specifications” section, proceeding as follows:
❒Start the engine and wait for the level of fluid in the
tank to stabilise.
❒With the engine running, turn the steering wheel
from right to left fully, several times.
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Power steering fluid consumption is very
low. If the fluid needs topping up a short
time after the last top-up, have the
system checked by a Fiat Dealership to ensure
there are no leaks.
Do not press the power steering end of
travel lock for longer than 8 consecutive
seconds with the engine running because
it will cause noise and risk damaging the system.
❒Top up the fuel to the MAX level and then retighten
the cap.
Prevent power steering fluid from
coming into contact with hot engine
parts: the liquid is flammable.
WARNING
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F0N0111mfig. 233
IMPORTANT NOTES
❒Avoid braking suddenly, burning starts and violent
knocks against the curb, potholes or other obstacles
if possible. Driving for long stretches over bumpy
roads can damage the tyres;
❒check the tyres regularly for cuts on the sides,
swelling or irregular tread wear. Contact a Fiat
Dealership if required.
❒avoid overloading the car when travelling: this may
cause serious damage to the wheels and tyres;
❒if a tyre is punctured, stop the vehicle immediately
and change it to avoid damage to the tyre, the rim,
the suspensions and the steering system;
❒a tyre will age even if it is not used much. Cracks in
the tread and on the sidewalls are a sign of ageing.
Have the tyres checked by skilled personnel if they
have been fitted for longer than six years. Also
remember to check the space-saver wheel very
carefully;
❒In the case of replacement, always fit new tyres,
avoiding those with an unknown origin.
❒If a tyre is replaced, also change the inflation valve.
❒to allow an even wear between the front and rear
tyres, it is advisable to change them over every
10-15 thousand kilometres, keeping them on the
same side of the vehicle so as not to reverse the
direction of rotation.
WHEELS AND TYRES
Check the pressure of each tyre, including the space-
saver wheel, approximately every two weeks and before
long journeys: the pressure should be checked with the
tyre rested and cold. It is normal for the pressure to
increase when the vehicle is used; for the correct tyre
inflation pressure, see “Wheels” in the “Technical
specifications” section. Incorrect pressure causes
abnormal tyre wear fig. 233:
A normal pressure: tread evenly worn.
B low pressure: tread particularly worn at the edges.
C high pressure: tread particularly worn in the centre.
The tyres must be replaced when the tread is less than
1.6 mm thick. In all cases, follow the laws in force in the
country where you are driving.
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INTERIOR PLASTIC PARTS
It is advisable to clean interior parts with a moist cloth
and a solution of water and mild soap. Use specific
products for cleaning plastic, without solvents and
specifically designed to prevent damage to the
appearance and colour of the treated parts to remove
grease and tough stains.
IMPORTANT Never use alcohol or petroleum to clean
the instrument panel.
LEATHER STEERING WHEEL/GEAR KNOB
These components must be cleaned with mild soap and
water only.
Never use alcohol and/or alcohol-based products.
Before using off-the-shelves products designed for
cleaning car interiors, make sure that they do not
contain alcohol and/or alcohol based substances before
using them.
If window cleaner accidentally drips onto the steering
wheel or gear lever knob, wipe away immediately and
then wash the affected area with mild soap and water.
IMPORTANT Be careful when using a steering wheel
lock device, where applicable, to prevent damaging the
leather upholstery by rubbing. SEATS AND FABRIC PARTS
Remove dust with a soft brush or a vacuum cleaner. It is
advisable to use a moist brush on velvet upholstery.
Rub the seats with a sponge moistened with a solution
of water and neutral detergent.
The fabric upholstery of your vehicle is
designed to withstand the normal wear
and tear of your vehicle for a long time.
You are however recommended to avoid strong
and/or continuous scratching with clothing
accessories such as metal buckles, studs, Velcro
fastenings and the like, as these items cause stress
of the cover fabric that could lead threads to
break and damage the upholstery.
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self-ventilated discs
discs
controlled by hand lever, acting on rear brakes
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STEERINGShort Medium Medium-long Longwheelbase wheelbase wheelbase wheelbase
Type
Steering circle
(kerb to kerb) m 11,06 12,46 13,54 14,28
Rack and pinion with hydraulic power steering
BRAKES
Service brakes: front
rear
Parking brake
IMPORTANT Water, ice and antifreeze salt spread on the roads may deposit on the brake discs reducing braking efficiency
the first time the brakes are applied.
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