2009 FIAT DOBLO COMBI gearbox

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PROTECTED DEVICE FUSE FUSE AMPS FIGURE
BCM – Body Computer Control Unit F01 60 175
Rear window winder driver’s side manual gearbox
(Doblò/Doblò Combi versions) F02 20 175
Ignition switch F03 20 175
BSM Braking system control unit (electropump) F04 40 175
Additional heater PTC2 (diesel engines) F05 50 175
Radiator fan (low speed) F06 30 175
Radiator fan (high speed, 187/300/350W) F07 40 175
Radiator fan (high speed, 500W) F07 60 175
Passenger compartment fan F08 40 175
Remote control switch for opening swing door (Cargo version) F09 10 175
Single tone horn F10 10 175
Engine control system secondary loads F11 10 175
Main beams F14 15 175
Additional heater PTC1 (diesel engines) F15 30 175
ECM Engine management control unit, ignition management relay 1
with Start&Stop system F16 7,5 175
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PROTECTED DEVICE FUSE FUSE AMPS FIGURE
ECM Engine control unit (power supply)
(1.3 Multijet Euro 4, 1.4 BZ, 1.6 Multijet – 2.0 JTD) F17 10 175
ECM Engine control unit, engine control system
management main relay F18 7,5 175
Climate control compressor F19 7,5 175
Heated rear window F20 30 175
Fuel pump on tank F21 15 175
Engine management system primary loads (1.3 Multijet Euro 4, 1.4) F22 15 175
Engine management system primary loads
(1.3 Multijet Euro / Euro 5, 1.6 Multijet – 2.0 JTD) F22 20 175
BSM Braking system ECU (control unit and solenoid unit) F23 20 175
BSM Braking system control unit (supply and key),
steering angle sensor F24 5 175
Fog lights F30 15 175
Glow plug pre-heating control unit
(1.3 Multijet Euro 4, 1.3 Multijet Euro 5, 1.6 Multijet – 2.0 JTD Euro 4 – Euro 5) F81 60 175
Rear window winder passenger’s side
(Doblò/Doblò Combi versions with manual gearbox) F82 20 175
Headlight washer pump F83 20 175
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198
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HEAVY USAGE OF THE VEHICLE
If the vehicle is primarily used in one of the following
particularly onerous conditions:
❒ towing trailers;
❒ dusty roads;
❒ short, repeated journeys (less than 7-8 km) at sub-ze-
ro temperatures;
❒ frequently idling engine or long-distance, low-speed dri-
ving (e.g. door-to-door deliveries) or lengthy inactivi-
ty;
❒ driving in towns and cities;
you should perform the following inspections more fre-
quently than shown on the Scheduled Servicing Plan:
❒ check front disc brake pad conditions and wear;
❒ check cleanliness of bonnet and boot locks, and clean-
liness and lubrication of linkages;
❒ visually inspect the conditions of: engine, gearbox,
transmission, pipes and tubes (exhaust – fuel – brakes),
rubber parts (boots, sleeves, bushes, etc.);
❒ check battery charge and fluid level (electrolite) (check
to be carried out only by specialists or at a Fiat Deal-
ership – see the “Battery” paragraph in this section);
❒ visually inspect the condition of the accessory drive
belts;
❒ check pollen filter and replace, if required;
❒ check and, if necessary, replace air filter.
REGULAR CHECKS
Every 1,000 km or before long journeys, check and, if nec-
essary, top up:
❒ engine coolant fluid level;
❒ brake fluid level;
❒ windscreen washer level;
❒ tyre pressure and conditions.
❒ operation of lighting system (headlights, direction in-
dicators, hazard lights, etc.);
❒ operation of windscreen washer/wipers system and po-
sitioning/wear of windscreen/rear window wiper blades
(for versions/markets where provided);
Check and top up, if required, the engine oil level every
3,000 km.
You are recommended to use
PETRONAS LUBRICANTS
products, which have been designed and produced specif-
ically for Fiat vehicles (see “Capacities” table in the “Tech-
nical specifications” section).
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BODYWORK/SEATS
AM1PANORAMA – 5/7 seats
ZN1VAN – 2 seats
WN1VAN – 2 seats extra capacity/COMBI 5 seats
YN1LOW LEVEL CHASSIS – 2 seats
ENGINES
XA1.4
95 HPEuro 4/Euro 5
XB1.3 Multijet
90 HPEuro 4 without DPF
XC1.3 Multijet
90 HP Euro 4 with DPF – Euro 5
XD1.6 Multijet
105 HP Euro 4 – Euro 4 with DPF – Euro 5
XE1.6 Multijet
100 HP Euro 4 – Euro 4 with DPF – Euro 5
XF2.0 Multijet
135 HP Euro 5
DRIVE AXLES/STEERING AXLES
1
TRANSMISSION
AManual gearbox (5 gears)
BManual gearbox (6 gears)
1MTA
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Modifications or repairs to the fuel supply system that are not carried out properly or do not take
the system’s technical specifications into account can cause malfunctions leading to the risk of
fire.
Sequential, phased,
Multipoint
electronic injection,
returnless systemCommon Rail
Multijet direct injection
electronically controlled
with turbo and
intercoolerCommon Rail
Multijet direct injection
electronically controlled
with turbo and
intercoolerCommon Rail
Multijet direct injection
electronically controlled
with turbo and
intercooler
Five or six gears (according to version) + reverse
Self-adjusting with no free travel pedal
Front
FUEL SUPPLY
1.4 1.3 Multijet 1.6 Multijet 2.0 Multijet
Fuel supply
TRANSMISSION
1.4 - 1.3 Multijet – 1.6 Multijet – 2.0 Multijet
Gearbox
Clutch
Drive
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246
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1.3 Multijet 1.4
CAPACITIES
kg
–
2,5
2,7
1,7
0,900
0,450
_
1.6 Multijet
kg
–
3.6
3.9
1.7
0,900
0,450
_
2.0 Multijet
litres
60
8-10
–
2.35
2.7
1.76
_
–
2,2 (*)/
6 (▼)
kg
–
2
2.3
1.5
0,900
0,450
_
litres
60 ()
8-10
–
3
3.2
2
_
–
2,2 (*)/
6 (▼)
litres
60 ()
8-10
–
4.5
4.9
2 (
■)
_
–
2,2 (*)/
6 (▼)
litres
60 ()
8-10
–
4.5
4.9
2 (
■)
_
–
2,2 (*)/
6 (▼)
kg
–
3.6
3.9
1.7
0,900
0,450
_
Recommended fuels
Original products
Unleaded petrol with no less
than 95 RON
(EN 228 Specification)
() Diesel for motor vehicles
(EN 590 Specification)
Mixture of 50%
demineralised water and
50% PARAFLU
UP(▲)
SELENIA K P.E .
SELENIA WR P.E.
TUTELA CAR TECHNYX
(
■) TUTELA GEARTECH
TUTELA GI/R
TUTELA TOP 4
Mixture of water and
TUTELA PROFESSIONAL
SC 35
Fuel tank:
including
a reserve
of:
Engine cooling
system
– with climate control:
Engine sump:
Engine sump
and filter:
Gearbox
casing/differential:
Hydraulic power
steering
Hydraulic brake circuit
with ABS:
Windscreen/rear
window washer
reservoir
(▲) When the vehicle is used in particularly harsh climate conditions, we recommend using a 60-40 mixture of PARAFLUUPand demineralised water.
(*) For versions Doblò without headlamp washers.
(▼) For versions Doblò/ Doblò Combi/ Doblò Cargo with headlamp washers.
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Manual gearboxes
and mechanical
differentials
Manual
gearboxes and
mechanical differentials
Wheel side constant
velocity joints
Differential side
constant-velocity joints
Hydraulic power
steering
Hydraulic brakes
and hydraulic clutch
controls
Mixture:
50% water and
50% PARAFLU
UP(❑)
To be mixed with diesel
(25 cc per 10 litres)
To be used diluted or
undiluted in
windscreen/rear window
washer/wiper systems
TUTELA CAR
TECHNYX
Contractual Technical
Reference F010.B05
TUTELA CAR GEARTECH
Contractual Technical
Reference F704.C08
TUTELA ALL STAR
Contractual Technical
Reference F702.G07
TUTELA STAR 700
Contractual Technical
Reference F701.C07
TUTELA GI/R
Contractual Technical
Reference F428.H04
TUTELA TOP 4
Contractual Technical
Reference F001.A93
PARAFLU
UP(●)
Contractual Technical
Reference F101.M01
TUTELA DIESEL ART
Contractual Technical
Reference F601.L06
TUTELA
PROFESSIONAL SC 35
Contractual Technical
Reference F201.D02
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Lubricants
and greases
for drive
transmission
system
Brake
fluid
Radiator
protection
Diesel
additive
Windscreen and
rear window
washer fluid
SAE 75W-85 grade synthetic lubricant.
FIAT classification 9.55530- MX3.
SAE 75W-85 grade synthetic lubricant.
FIAT classification 9.55550-MZ3.
Molybdenum disulphide grease, for use at
high temperatures. Consistency NLGI 1-2.
FIAT classification 9.55580.
Grease for constant-velocity joints with low
friction coefficient. Consistency NLGI 0-1.
FIAT classification 9.55580.
Synthetic fluid for hydraulic
and electrohydraulic systems.
FIAT classification 9.55550- AG3.
Synthetic fluid, NHTSA n° 116 DOT 4, ISO 4925
SAE J-1704, CUNA NC 956- 01.
FIAT classification 9.55597.
Red protective with antifreeze action, based on
inhibited monoethyl glycol with organic
formula. Exceeds CUNA NC 956-16,
ASTM D 3306 specifications. FIAT classification 9.555323.
Additive for diesel antifreeze, protecting diesel engines
Mixture of spirits and surfactants.
Exceeds CUNA NC 956-11 specifications.
FIAT classification 9.55522.
Use Quality specifications of fluids and lubricants Genuine lubricants Applications for correct vehicle operation and fluids
(●) IMPORTANT Do not use fluids with different specifications for topping up or mixing.
(❑) When the vehicle is used in particularly harsh climate conditions, we recommend using a mixture of 60% PARAFLUUPand 40%
demineralised water.
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266
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INDEX
Fuel flap ................................... 112
Fuel gauge ................................. 13
– fuel type .....................111-112
Fuel reserve ........................... 246
Fuel reserve warning light ... 150
Fuel tank (capacity) .............. 246
Fuel tank cap .......................... 112
Fuel
– at the filling station ...111-112
– consumption .................... 249
– fuel cut-off (system) .......... 70
– fuel level gauge and reserve
warning light ........................... 13
– fuel tank cap ..................... 112
– opening the flap ............... 112
– refuelling ...................111-112
– specifications ............111-112
Fuse boxes (location) .. 182-186
Fuse list .................182-183-184-
185-186-187Fuse summary
table......................182-183-184-
185-186-187
Fuses ......................182-183-184-
185-186-187
– Fuse location
(control units) ......... 182-186
– general information
and warnings .................... 181
Gear lever ............................... 136
Gearbox .................................. 136
– technical specifications .... 224
Glove compartments ............. 71
Handbrake lever ................... 135
Handbrake ............................... 135
Hazard warning lights
– switching on ....................... 70
Headlamp alignment
(corrector) ............................. 95Headlight alignment
corrector ................................ 95
Headlight washers ................... 62
– checking levels
and topping up ................. 203
– windscreen washer fluid
specifications .................... 248
Headlights
– bulbs (type) ...................... 170
– headlight alignment
corrector ............................ 95
Headlights ................................. 95
– adjusting headlights
abroad .................................. 96
– beam orientation................ 95
– bulb replacement ............ 169
– bulbs (type) ..............170-171
– headlight alignment
corrector ..............................95
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