141
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS ..................................................... 142
LOW BRAKE FLUID............................................................ 142
HANDBRAKE ON................................................................ 142
BRAKE PAD WEAR ............................................................ 142
AIR BAG FAILURE ................................................................ 143
FRONT PASSENGER AIR BAG/
SIDE BAGS DEACTIVATED....................................................... 143
SEAT BELTS NOT FASTENED .......................................... 144
LOW BATTERY CHARGE ................................................. 144
LOW ENGINE OIL PRESSURE.......................................... 144
EXHAUSTED OIL ................................................................ 144
“DUALDRIVE” ELECTRIC POWER
STEERING FAILURE.............................................................. 145
“DUALDRIVE” ELECTRIC POWER STEERING
ACTIVATION ....................................................................... 145
ENGINE COOLANT HIGH TEMPERATURE ................ 146
INCOMPLETE DOOR LOCKING .................................... 146
BOOT OPEN......................................................................... 146
BONNET OPEN ................................................................... 146
GENERIC FAILURE INDICATION ................................. 147
DIESEL PARTICULATE FILTER CLOGGED ................. 147
FUEL RESERVE ....................................................................... 148
EOBD/INJECTION SYSTEM FAILURE ............................. 149
ESP SYSTEM .......................................................................... 149
HILL HOLDER FAILURE .................................................... 149
GLOW PLUG WARMING ................................................ 149GLOW PLUG WARMING FAILURE............................... 149
WATER IN DIESEL FUEL FILTER..................................... 149
ABS SYSTEM FAILURE......................................................... 150
EBD SYSTEM FAILURE ........................................................ 150
CAR PROTECTION SYSTEM
FAILURE FIAT CODE.......................................................... 150
ALARM FAILURE.................................................................. 150
THEFT ATTEMPT................................................................. 150
T.P.M.S. SYSTEM FAILURE ................................................. 151
LOW TYRE PRESSURE ...................................................... 151
CHECK TYRE PRESSURE .................................................. 151
TYRE PRESSURE UNSUITABLE FOR SPEED ................. 151
EXTERNAL LIGHTS FAILURE........................................... 153
BRAKE LIGHTS FAILURE................................................... 153
REAR FOGLIGHTS............................................................... 153
FRONT FOG LIGHTS.......................................................... 153
LEFT-HAND DIRECTION INDICATOR ........................ 153
RIGHT-HAND DIRECTION INDICATOR .................... 153
SIDE/TAILLIGHTS AND LOW BEAMS ........................... 154
FOLLOW ME HOME ........................................................... 154
MAIN BEAMS......................................................................... 154
CRUISE CONTROL ............................................................ 154
POSSIBLE PRESENCE OF ICE ON THE ROAD ........... 154
LIMITED RANGE ................................................................. 154
ASR SYSTEM ......................................................................... 154
SPEED LIMIT EXCEEDED .................................................. 154
SPORT FUNCTION ACTIVATION................................. 154
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S
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191
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
SCHEDULED SERVICING ................................................ 192
SERVICE SCHEDULE........................................................... 193
ROUTINE MAINTENANCE ............................................. 197
HEAVY-DUTY ...................................................................... 197
CHECKING FLUID LEVELS................................................ 198
AIR CLEANER/POLLEN FILTER ...................................... 204
BATTERY................................................................................ 204
WHEELS AND TYRES......................................................... 206
RUBBER HOSES.................................................................... 207
WINDSCREEN/REAR WINDOW WIPERS ................... 207
BODYWORK........................................................................ 209
INTERIORS ............................................................................ 211
C C
A A
R R
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
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194
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
Thousands of km
Check exhaust emissions (petrol versions)
Check emissions/fumes (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Check operation of engine control systems
(by means of test interface)
Replace accessory drive belt/s
Replace toothed timing belt (petrol versions) (*)
Replace toothed timing belt (1.9 Multijet 8Vversions) (*)
Replace toothed timing belt (1.9 Multijet 16Vversions) (*)
Replace spark plugs (petrol versions) 1
Replace fuel filter (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Replace air filter cartridge (petrol versions)
Replace air filter cartridge (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Replace engine oil and oil filter (petrol versions)
(or every 24 months) 2
Change engine oil and oil filter (
1.9 Multijet 8V - 1.9 Multijet 16V
versionswithout DPF) (or every 24 months)
Change engine oil and oil filter
(1.9 Multijet 8V - 1.9 Multijet 16V versionswith DPF) (**) 2
Change brake fluidr (or every 24 months)
Change pollen filter (or every 15 months)
(*) Irrespective of mileage, the timing drive belt must be replace every 4 years for heavy duty applications, cold climates, town use, long
periods idling) or at least every 5 years.
(**) The engine oil and oil filter should be changed depending on their actual condition, which is indicated by a warning light/message on the control panel or at
least every 2 years.
1For 1.4 T-JET versions, in order to ensure correct operation and avoid significant damages to the engine, it is mandatory:
- to use spark plugs specifically certified for the T-JET engine only, of the same type and brand (see paragraph “Engine”);
- to replace the plugs as often as required by the Programmed Maintenance Plan;
- we recommend to refer to the Fiat Dealership.
2If the car is used mainly on urban routes or if the yearly kilometres travelled are less than 10,000 km, the engine oil and filter must be changed every 12 months.
30 60 90 120 150 180
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196
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
Thousands of km
Check emissions/fumes
Check operation of engine control systems
(by means of test interface)
Replace accessory drive belt/s
Replace toothed timing belt (*)
Replace fuel filter
Replace air filter cartridge
Change engine oil and oil filter (versions without DPF)
(or every 24 months)
Change engine oil and oil filter (versions with DPF) (**)
Change brake fluid (or every 24 months)
Change pollen filter (or every 15 months)
(*) Irrespective of mileage, the timing drive belt must be replace every 4 years for heavy duty applications, cold climates, town use, long periods
idling) or at least every 5 years.
(**) The engine oil and oil filter should be changed depending on their actual condition, which is indicated by a warning light/message on the
control panel or at least every 2 years.
If the car is used mainly on urban routes or if the yearly kilometres travelled are less than 10,000 km, the engine oil and filter must be changed
every 12 months.
35 70 105 140 175
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197
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use PETRONAS
LUBRICANTS, products, designed and
produced specifically for Fiat cars (see table
“Capacities” in section “Technical specifica-
tions”).
HEAVY-DUTY
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒check battery charge and fluid level
(electrolyte) (only to be carried out by
skilled personnel or at Fiat Dealership
- see also paragraph “Battery” in this
section);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
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202
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
IMPORTANT The oil consumption de-
pends on driving style and the conditions
under which the car is used.
IMPORTANT Do not add oil with speci-
fications other than that already in the en-
gine.
WARNING
Used engine oil and filter con-
tain harmful substances for
the environment. Contact Fi-
at Dealership to have the oil
and filter changed.
ENGINE COOLANT FLUID
fig. 11-12
The coolant level shall be checked with
cold engine and shall not be lower than
the MINmark on the reservoir.
If the level is low, pour slowly a mixture of
50% distilled water and 50% PARAFLU
UP
of the PETRONAS LUBRICANTS
through the filler neck A.
A 50-50 mixture of PARAFLU
UPand dis-
tilled water gives freeze protection to
–35°C.
For particularly hard climate conditions, we
recommend use of a 60% PARAFLU
UP
and 40% demineralized water mixture.
fig. 11 - 1.4 16V version F0Q0617mfig. 12 - 1.4 T-JET , 1.6 Multijet,
1.9 Multijet - 2.0 Multijet versionF0Q0619m
The cooling system uses
PARAFLUUPantifreeze. Do
not add fluid having different
specifications from that al-
ready existing. PARAFLU
UPcannot be
mixed with other types of fluids. Should
other fluids be added, do not start the
engine and contact Fiat Dealership as
soon as possible.
Do not remove the reservoir
cap when the engine is hot:
you risk scalding yourself. The cool-
ing system is pressurised. If necessary,
replace the cap only with another
genuine one, otherwise system effi-
ciency could be compromised.
WARNING
When the engine is hot,
take care when working in-
side the engine compartment to avoid
burns. Remember that when the en-
gine is hot, the fan may cut in: dan-
ger of injury. Scarves, ties and other
loose clothing might be pulled by
moving parts.
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203
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
WINDSCREEN/REAR
WINDOW/HEADLIGHT
WASHER FLUID fig. 13
To top up, open the cap Aand then pour
a mixture of water and TUTELA PRO-
FESSIONAL SC 35, in the following
concentrations:
❒30% TUTELA PROFESSIONAL
SC 35and 70% water in summer;
❒50% di TUTELA PROFESSIONAL
SC 35and 50% water in winter.
In case of temperatures below –20°C, use
undiluted TUTELA PROFESSIONAL
SC 35 fluid.
fig. 13F0Q0666mDo not travel with the wind-
screen washer reservoir emp-
ty. The windscreen washer is funda-
mental for improving visibility.
WARNING
Certain commercial addi-
tives for windscreen washers
are inflammable. The engine com-
partment contains hot components
which may set it on fire.
WARNING
BRAKE FLUID fig. 14
Unscrew cap Aand check that the fluid
level in the reservoir is at maximum.
Fluid level in the reservoir shall not exceed
the MAXmark.
If fluid has to be added, it is suggested to
use the brake fluid in table “Fluids and lu-
bricants” (see chapter “Technical specifi-
cations”). When opening cap Atake the
utmost care to prevent impurities enter-
ing the tank.
For topping up, always use a funnel with
integrated filter with mesh equal to or
lower than 0.12 mm.
IMPORTANT Brake fluid absorbs mois-
ture. For this reason, if the car is mainly
used in areas with a high degree of at-
mospheric humidity, the fluid should be
replaced at more frequent intervals than
specified in the “Service schedule”.
fig. 14F0Q0664m
Check level through the reservoir.
For versions fitted with headlight wash-
er, remove the filter and the relevant dip-
stick. Use the dipstick to check the fluid
level inside the reservoir.
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204
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
REPLACING THE BATTERY
If required, replace the battery with a gen-
uine spare part having the same specifi-
cations.
If a battery with different specifications is
fitted, the service intervals given in the
“Service schedule” in this section will no
longer be valid.
Refer to the instructions provided by the
battery manufacturer.
The liquid in the battery is
poisonous and corrosive.
Avoid contact with eyes and skin. Do
not bring naked flames or possible
sources of sparks near to the battery:
risk of fire and explosion.
WARNING
Running the battery with
low fluid level can damage
the battery beyond repair and could
also cause its explosion.
WARNING
Incorrect fitting of electrical
and electronic accessories can
seriously damage the car. If af-
ter buying the car, you want
to install electric accessories which re-
quire permanent electric supply
(alarm, free-hand phone kit, etc.) con-
tact Fiat Dealership whose qualified
personnel, in addition to suggesting the
most suitable devices, will evaluate the
overall electric absorption, checking
whether the car electric system is ca-
pable of withstanding the load re-
quired, or whether it should be inte-
grated with a more powerful battery.
Make sure that the highly cor-
rosive brake fluid does not drip
onto the paintwork; if it does,
wash it off immediately with
water.
Symbol π, on the container
indicates synthetic brake flu-
id, distinguishing it from the mineral
kind. Using mineral fluids irreversibly
damages the special braking system
rubber seals.
WARNING
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
AIR CLEANER/
POLLEN FILTER
Air cleaner or pollen filter replacement
shall be carried out at Fiat Dealership.
BATTERY
The battery is of the “Limited mainte-
nance” type: under normal conditions of
use the electrolyte does not need topping
up with distilled water.
However, to make sure that it is in effi-
cient conditions at routine intervals have
it checked at Fiat Dealership only.
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