2009 FIAT BRAVO check engine

194
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
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INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
Thousands of km
Check exhaust emissions (petrol versions)
Check emissions/fumes (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Check operation of engine control systems
(by means of test interface)
Replace accessory drive belt/s
Replace toothed timing belt (petrol versions) (*)
Replace toothed timing belt (1.9 Multijet 8Vversions) (*)
Replace toothed timing belt (1.9 Multijet 16Vversions) (*)
Replace spark plugs (petrol versions) 1
Replace fuel filter (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Replace air filter cartridge (petrol versions)
Replace air filter cartridge (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Replace engine oil and oil filter (petrol versions)
(or every 24 months) 2
Change engine oil and oil filter (
1.9 Multijet 8V - 1.9 Multijet 16V
versionswithout DPF) (or every 24 months)
Change engine oil and oil filter
(1.9 Multijet 8V - 1.9 Multijet 16V versionswith DPF) (**) 2
Change brake fluidr (or every 24 months)
Change pollen filter (or every 15 months)
(*) Irrespective of mileage, the timing drive belt must be replace every 4 years for heavy duty applications, cold climates, town use, long
periods idling) or at least every 5 years.
(**) The engine oil and oil filter should be changed depending on their actual condition, which is indicated by a warning light/message on the control panel or at
least every 2 years.
1For 1.4 T-JET versions, in order to ensure correct operation and avoid significant damages to the engine, it is mandatory:
- to use spark plugs specifically certified for the T-JET engine only, of the same type and brand (see paragraph “Engine”);
- to replace the plugs as often as required by the Programmed Maintenance Plan;
- we recommend to refer to the Fiat Dealership.
2If the car is used mainly on urban routes or if the yearly kilometres travelled are less than 10,000 km, the engine oil and filter must be changed every 12 months.
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195
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
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INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
1.6 Multijet and 2.0 Multijet VERSIONS
Thousands of km
Check tyre conditions/wear and adjust pressure if necessary
Check lighting system operation (headlights, direction indicators,
hazard lights, luggage compartment lights, passenger compartment lights,
glove compartment lights, instrument panel warning lights, etc.)
Check operation of windscreen wiper system and
adjust sprays if necessary
Check position/wear of front/rear windscreen wiper blades
Check condition and wear of front disc brake pads and operation
of pad wear indicator
Check conditions and wear of rear disc brake pads
Visually check that the following are in good condition
and intact: body exterior, under body protection,
pipe rigid and flexible sections (exhaust-fuel system-brakes),
rubber parts (gaiters, sleeves, bushes, etc.)
Check cleanliness of locks, bonnet, engine and boot,
clean and lubricate linkages
Check and top-up fluids (hydraulic brakes/clutch,
windscreen washer, battery, engine coolant, etc.)
Check and adjust handbrake lever travel
Check visually conditions of auxiliary drive belt/s35 70 105 140 175
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196
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
Thousands of km
Check emissions/fumes
Check operation of engine control systems
(by means of test interface)
Replace accessory drive belt/s
Replace toothed timing belt (*)
Replace fuel filter
Replace air filter cartridge
Change engine oil and oil filter (versions without DPF)
(or every 24 months)
Change engine oil and oil filter (versions with DPF) (**)
Change brake fluid (or every 24 months)
Change pollen filter (or every 15 months)
(*) Irrespective of mileage, the timing drive belt must be replace every 4 years for heavy duty applications, cold climates, town use, long periods
idling) or at least every 5 years.
(**) The engine oil and oil filter should be changed depending on their actual condition, which is indicated by a warning light/message on the
control panel or at least every 2 years.
If the car is used mainly on urban routes or if the yearly kilometres travelled are less than 10,000 km, the engine oil and filter must be changed
every 12 months.
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197
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CAR
MAINTENANCE
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use PETRONAS
LUBRICANTS, products, designed and
produced specifically for Fiat cars (see table
“Capacities” in section “Technical specifica-
tions”).
HEAVY-DUTY
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒check battery charge and fluid level
(electrolyte) (only to be carried out by
skilled personnel or at Fiat Dealership
- see also paragraph “Battery” in this
section);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
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When topping up take care
not to confuse the various
types of fluids: they are all in-
compatible with one another
and could seriously damage the car.
198
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CAR
MAINTENANCE
CHECKING
FLUID LEVELS
1 Engine oil - 2 Battery - 3 Brake fluid
4 Windscreen/rear window/headlight wash-
er fluid - 5 Engine coolant
F0Q0616mfig. 1 - 1.4 16V version
F0Q0024mfig. 2 - 1.4 T-JET version
Never smoke while working
in the engine compartment;
gas and inflammable vapours may be
present, with the risk of fire.
WARNING
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201
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MAINTENANCEENGINE OIL fig. 6-7-8-9-10
Checking engine oil
Check the oil level a few minutes (about
5) after the engine has stopped, with the
car parked on level ground.
Remove the dipstick Aand clean it, put
it back in completely, remove it and check
that the level is within the MINand MAX
marks on the dipstick. The interval be-
tween the MINand MAXmarks corre-
sponds to about one litre of oil.
F0Q0665m
Topping up engine oil
If the oil level is near or even below the
MINmark, add oil through the filler neck
B, until reaching the MAXmark.
Oil level shall never exceed the MAX
mark.
F0Q0620m
fig. 10 - 1.9 Multijet 16V version
A
B
F0Q0621m
IMPORTANT If a routine check reveals
that the oil level is above the MAXmark,
contact Fiat Dealership to have the cor-
rect level restored.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after turn-
ing it off before you check the level.
Engine oil consumption
Max engine oil consumption is usually 400
grams every 1000 km.
When the car is new, the engine needs
to run in, therefore the engine oil con-
sumption can only be considered stabilised
after the first 5000 - 6000 km.
F0Q0025mfig. 7 - 1.4 T-JET versions fig. 6 - 1.4
16V version
fig. 9 - 1.9 Multijet
8V version fig. 8 - 1.6 Multijet -
2.0 Multijet version
F0Q0757m
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202
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MAINTENANCE
IMPORTANT The oil consumption de-
pends on driving style and the conditions
under which the car is used.
IMPORTANT Do not add oil with speci-
fications other than that already in the en-
gine.
WARNING
Used engine oil and filter con-
tain harmful substances for
the environment. Contact Fi-
at Dealership to have the oil
and filter changed.
ENGINE COOLANT FLUID
fig. 11-12
The coolant level shall be checked with
cold engine and shall not be lower than
the MINmark on the reservoir.
If the level is low, pour slowly a mixture of
50% distilled water and 50% PARAFLU
UP
of the PETRONAS LUBRICANTS
through the filler neck A.
A 50-50 mixture of PARAFLU
UPand dis-
tilled water gives freeze protection to
–35°C.
For particularly hard climate conditions, we
recommend use of a 60% PARAFLU
UP
and 40% demineralized water mixture.
fig. 11 - 1.4 16V version F0Q0617mfig. 12 - 1.4 T-JET , 1.6 Multijet,
1.9 Multijet - 2.0 Multijet versionF0Q0619m
The cooling system uses
PARAFLUUPantifreeze. Do
not add fluid having different
specifications from that al-
ready existing. PARAFLU
UPcannot be
mixed with other types of fluids. Should
other fluids be added, do not start the
engine and contact Fiat Dealership as
soon as possible.
Do not remove the reservoir
cap when the engine is hot:
you risk scalding yourself. The cool-
ing system is pressurised. If necessary,
replace the cap only with another
genuine one, otherwise system effi-
ciency could be compromised.
WARNING
When the engine is hot,
take care when working in-
side the engine compartment to avoid
burns. Remember that when the en-
gine is hot, the fan may cut in: dan-
ger of injury. Scarves, ties and other
loose clothing might be pulled by
moving parts.
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203
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CAR
MAINTENANCE
WINDSCREEN/REAR
WINDOW/HEADLIGHT
WASHER FLUID fig. 13
To top up, open the cap Aand then pour
a mixture of water and TUTELA PRO-
FESSIONAL SC 35, in the following
concentrations:
❒30% TUTELA PROFESSIONAL
SC 35and 70% water in summer;
❒50% di TUTELA PROFESSIONAL
SC 35and 50% water in winter.
In case of temperatures below –20°C, use
undiluted TUTELA PROFESSIONAL
SC 35 fluid.
fig. 13F0Q0666mDo not travel with the wind-
screen washer reservoir emp-
ty. The windscreen washer is funda-
mental for improving visibility.
WARNING
Certain commercial addi-
tives for windscreen washers
are inflammable. The engine com-
partment contains hot components
which may set it on fire.
WARNING
BRAKE FLUID fig. 14
Unscrew cap Aand check that the fluid
level in the reservoir is at maximum.
Fluid level in the reservoir shall not exceed
the MAXmark.
If fluid has to be added, it is suggested to
use the brake fluid in table “Fluids and lu-
bricants” (see chapter “Technical specifi-
cations”). When opening cap Atake the
utmost care to prevent impurities enter-
ing the tank.
For topping up, always use a funnel with
integrated filter with mesh equal to or
lower than 0.12 mm.
IMPORTANT Brake fluid absorbs mois-
ture. For this reason, if the car is mainly
used in areas with a high degree of at-
mospheric humidity, the fluid should be
replaced at more frequent intervals than
specified in the “Service schedule”.
fig. 14F0Q0664m
Check level through the reservoir.
For versions fitted with headlight wash-
er, remove the filter and the relevant dip-
stick. Use the dipstick to check the fluid
level inside the reservoir.
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