2009 DODGE RAM 3500 DIESEL manual transmission

WARNING!
Attaching a snowplow to this vehicle could adversely
affect performance of the airbag system in an acci-
dent. Do not expect that the airbag will perform as
described earlier in this manualRECREATIONAL TOWING (BEHIND
MOTORHOME, ETC.)
CAUTION!
Front or rear wheel lifts should not be used. Internal
damage to the transmission or transfer case will occur
if a front or rear wheel lift is used when recreational
towing.
Recreational Towing – Two-Wheel Drive ModelsRecreational towing of two-wheel drive models is not
allowed.Towing with the rear wheels on the ground can
result in severe transmission damage.Recreational Towing – Four-Wheel Drive Models
CAUTION!
Failure to follow these requirements can cause severe
damage to the transmission and/or transfer case.
NOTE: Both the manual shift and electronic shift trans-
fer cases must be shifted into NEUTRAL for recreational
towing. Automatic transmissions must be shifted into the
PARK position for recreational towing. Refer to the
following for the proper transfer case NEUTRAL shifting
procedure for your vehicle.
STARTING AND OPERATING 397
5

Recreational Towing Procedure — Manual Shift
Transfer Case — If EquippedUse the following procedure to prepare your vehicle for
recreational towing:
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in NEUTRAL before recre-
ational towing to prevent damage to internal parts.
1. Bring the vehicle to a complete stop.
2. Shut OFF the engine.
3. Depress the brake pedal.
4. Shift the transmission into NEUTRAL.
5. Shift the transfer case lever into NEUTRAL. 6. Start the engine.
7. Shift the transmission into REVERSE.
8. Release the brake pedal for five seconds and ensure
that there is no vehicle movement.
9. Repeat steps 7 and 8 with the transmission in DRIVE.
10. Shut OFF the engine and place the ignition key in the
unlocked OFF position.
11. Shift the transmission into PARK.
12. Apply the parking brake.
13. Attach the vehicle to the tow vehicle with the tow bar.
14. Release the parking brake.398 STARTING AND OPERATING

CAUTION!
Damage to the transmission may occur if the trans-
mission is shifted into PARK with the transfer case in
NEUTRAL and the engine running. With the transfer
case in NEUTRAL ensure that the engine is OFF prior
to shifting the transmission into PARK.Returning to Normal Operation — Manual Shift
Transfer CaseUse the following procedure to prepare your vehicle for
normal usage:
1. Bring the vehicle to a complete stop.
2. Apply the parking brake.
3. Shut OFF the engine.
4. Depress the brake pedal.5. Shift the transmission into NEUTRAL.
6. Shift the transfer case lever into desired position.
7. Shift the transmission into PARK.
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
NEUTRAL position without first fully engaging the
parking brake. The transfer case NEUTRAL position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move,
regardless of the transmission position. The parking
brake should always be applied when the driver is
not in the vehicle.
STARTING AND OPERATING 399
5

3. Place the shift lever into PARK. On four-wheel drive
vehicles, shift the transfer case to the 4L position.
4. Turn the ignition OFF.
5. Turn on the Hazard Warning flasher.6. Block both the front and rear of the
wheel diagonally opposite the jacking
position. For example, if the right front
wheel is being changed, block the left
rear wheel.
NOTE: Passengers should not remain in the vehicle
when the vehicle is being jacked.
Instructions
WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:•
Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
•
Block the wheel diagonally opposite the wheel to
be raised.
•
Set the parking brake firmly and set an automatic
transmission in PARK; a manual transmission in
REVERSE.
•
Never start or run the engine with the vehicle on a
jack.
•
Do not let anyone sit in the vehicle when it is on a
jack.
(Continued)
410 WHAT TO DO IN EMERGENCIES

Power Door........................... 28
Steering Wheel ......................... 14
Lower Anchors and Tether for CHildren
(LATCH) .............................. 64
Lubrication, Body ....................... 437
Lug Nuts ............................. 414
Lumbar Support ........................ 123
Maintenance ........................... 431
Maintenance Free Battery .................. 434
Maintenance Procedures ................... 431
Maintenance Schedule .................... 483
Malfunction Indicator Light (Check Engine) . . 194,429
Manual, Service ......................... 505
Manual Transmission Fluid Level Check ..................... 449
Lubricant Selection ..................... 480
Mirrors ................................ 82
Automatic Dimming ..................... 82 Electric Powered
....................... 84
Outside .............................. 83
Rearview ............................. 82
Trailer Towing ......................... 85
Modifications/Alterations, Vehicle ............. 7
Monitor, Tire Pressure System ............... 366
Mopar Parts ......................... 430,504
Multi-Function Control Lever ............... 136
Navigation Radio (uconnect gps)............ 224
Navigation System (uconnect gps)........... 224
New Vehicle Break-In Period ................ 73
Occupant Restraints ....................... 34
Octane Rating, Gasoline (Fuel) .............. 375
Odometer .......................... 192,199
Trip ............................. 192,199
Off-Pavement Driving (Off-Road) ..........284,307
Off-Road Driving (Off-Pavement) ..........284,307
INDEX 519
10

Rear Folding....................... 126,127
Reclining ......................... 121,122
Reclining Rear ........................ 125
Security Alarm (Theft Alarm) ................ 18
Selection of Coolant (Antifreeze) ..........442,479
Sentry Key (Immobilizer) ................... 15
Sentry Key Programming ................... 17
Sentry Key Replacement ................... 16
Service Assistance ....................... 501
Service Contract ......................... 503
Service Engine Soon Light
(Malfunction Indicator) .................... 194
Service Manuals ........................ 505
Setting the Clock ................ 202,204,218,224
Shifting ............................... 254
Automatic Transmission ................. 255
Transfer Case ......................... 263
Transfer Case, Shifting into Transfer Case
Neutral (N) ....................... 398,400Transfer Case, Shifting out of Transfer Case
Neutral (N)
....................... 399,402
Shoulder Belt Upper Anchorage .............. 42
Shoulder Belts ........................... 35
Signals, Turn ...................... 76,136,188
Sliding Rear Window Power .............................. 173
Snow Chains (Tire Chains) ................. 361
Snow Plow ............................ 396
Snow Tires ............................ 363
Spark Plugs ............................ 479
Speed Control (Cruise Control) .............. 142
Speedometer ........................... 189
Stabilizer/Sway Bar System ................ 282
Starting ............................... 252
Automatic Transmission ................. 252
Engine Fails to Start .................... 252
Remote .............................. 25
Starting Procedures (Gas Engines) ............ 252
INDEX 523
10

INTRODUCTION INTRODUCTION HOW TO USE THIS MANUAL WARNINGS AND CAUTIONS VAN CONVERSIONS/CAMPERS VEHICLE IDENTIFICATION NUMBER VEHICLE MODIFICATIONS/ALTERATIONS THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
A WORD ABOUT YOUR KEYS Ignition Key RemovalLocking Doors With A KeySTEERING WHEEL LOCK - IF EQUIPPED To Manually Lock the Steering WheelTo Release the Steering Wheel LockAutomatic Transmission Ignition Interlock SystemSENTRY KEY Replacement
KeysCustomer Key ProgrammingGeneral InformationVEHICLE SECURITY ALARM - IF EQUIPPED Rearming of the SystemTo Set the AlarmTo Disarm the SystemILLUMINATED ENTRY SYSTEM - IF EQUIPPED REMOTE KEYLESS ENTRY (RKE) - IF EQUIPPED To
Unlock the DoorsTo Lock the DoorsUsing the Panic AlarmProgramming Additional RKE TransmittersGeneral InformationRKE Transmitter Battery ServiceREMOTE STARTING SYSTEM - IF EQUIPPED How to Use Remote StartDOOR LOCKS Manual Door LocksPower
Door Locks - If EquippedChild Protection Door LockWINDOWS Power Windows-If Equipped Wind BuffetingOCCUPANT RESTRAINTS Lap/Shoulder BeltsAdjustable Upper Shoulder Belt AnchorageAutomatic Locking Retractors (ALR) Mode - If EquippedCenter Lap Belts
Seat Belt Pretensioners - If EquippedEnhanced Seat Belt Use Reminder System (BeltAlert) Seat Belts and Pregnant WomenSeat Belt ExtenderDriver And Right Front Passenger Supplemental Restraint System (SRS) - Airbags Event Data Recorder (EDR)Child Restraints
ENGINE BREAK-IN RECOMMENDATIONS SAFETY TIPS Transporting PassengersExhaust GasSafety Checks You Should Make Inside the VehiclePeriodic Safety Checks You Should Make Outside the VehicleUNDERSTANDING THE FEATURES OF YOUR VEHICLE
MIRRORS Inside Day/Night MirrorAutomatic Dimming Mirror - If EquippedOutside MirrorsOutside Mirrors Folding FeaturePower Mirrors - If EquippedHeated Mirrors - If EquippedTrailer Towing Mirrors - If Equippeduconnect phone - IF EQUIPPED OperationPhone Call
Featuresuconnect phone FeaturesAdvanced Phone ConnectivityThings You Should Know About Your uconnect phoneGeneral InformationVOICE RECOGNITION (VR) SYSTEM - IF EQUIPPED Voice Recognition (VR) System OperationCommandsVoice TrainingSEATS
Manual Seat Adjuster - If EquippedReclining Seats (Quad Cab Models)Reclining Seats (2500/3500 Models)Adjustable Head RestraintsManual Lumbar Support - If EquippedPower Seats - If EquippedRear Seat FeaturesHeated Seats - If EquippedTO OPEN AND CLOSE
THE HOOD LIGHTS Interior LightsBattery SaverHeadlight DelayHeadlights, Parking Lights and Panel LightsDaytime Running Lights (Canada Only and Fleet Vehicles)Lights-on ReminderFog Lights - If EquippedCargo Light - If EquippedMultifunction LeverWINDSHIELD
WIPERS AND WASHERS Intermittent Wiper SystemWindshield WashersTILT STEERING COLUMN DRIVER ADJUSTABLE PEDALS - IF EQUIPPED AdjustmentELECTRONIC SPEED CONTROL - IF EQUIPPED To ActivateTo Set a Desired SpeedTo DeactivateTo Resume
SpeedTo Vary the Speed SettingTo Accelerate for PassingOVERHEAD CONSOLE - IF EQUIPPED Courtesy/Reading LightsOVERHEAD CONSOLE WITH COMPASS/TEMPERATURE MINI-TRIP COMPUTER - IF EQUIPPED US/M ButtonReset ButtonGlobal ResetStep
ButtonAverage Fuel Economy (AVG ECO)Distance To Empty (DTE)Trip Odometer (ODO)Elapsed Time (ET)C/T ButtonAutomatic Compass CalibrationManual Compass CalibrationRecalibrating The CompassOutside TemperatureGARAGE DOOR OPENER - IF EQUIPPED
Programming HomeLinkGate Operator/Canadian ProgrammingUsing HomeLinkReprogramming A Single HomeLink ButtonSecurityTroubleshooting TipsGeneral InformationPOWER SUNROOF - IF EQUIPPED Open Sunroof - Express ModeClosing Sunroof - ExpressPinch
Protect FeaturePinch Protect OverrideVenting Sunroof - ExpressSunshade OperationWind BuffetingSunroof MaintenanceSunroof Fully ClosedELECTRICAL POWER OUTLETS CIGAR LIGHTER AND ASH RECEIVER CUPHOLDERS Front Instrument Panel Cupholders
(40-20-40 Seats) - Automatic TransmissionFront Instrument Panel Cupholders (Bucket Seats)Rear Cupholder (Quad Cab) - If EquippedSTORAGE Center Storage Compartment (40-20-40 Seat) - If EquippedCenter Storage Compartment (Bucket Seats) - If EquippedStorage
and Seats (Quad Cab Models)Plastic Grocery Bag Retainers - If EquippedREAR WINDOW FEATURES Rear Window Defroster and Heated Outside Mirrors - If EquippedPower Sliding Rear Window - If EquippedSliding Rear Window - If EquippedFOLD FLAT LOAD FLOOR
- IF EQUIPPED PICKUP BOX SLIDE-IN CAMPERS Camper ApplicationsEASY-OFF TAILGATE UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT PANEL FEATURES RAM TRUCK POWER WAGON INSTRUMENT CLUSTER - BASE INSTRUMENT
CLUSTER - PREMIUM INSTRUMENT CLUSTER DESCRIPTION ELECTRONIC DIGITAL CLOCK Clock Setting ProcedureSALES CODE RAQ - AM/FM/CD (6-DISC) RADIO WITH OPTIONAL uconnect studios (SATELLITE RADIO), uconnect phone, AND VIDEO
ENTERTAINMENT SYSTEMS (VES) CAPABILITIES Operating Instructions - Radio ModeOperation Instructions - (CD Mode for CD Audio Play)LOAD/EJECT Button (CD Mode for CD Audio Play)Notes On Playing MP3 FilesOperation Instructions - (CD Mode for MP3 Audio
Play)LOAD/EJECT Button (CD Mode for MP3 Play)SALES CODE REF - AM/FM/CD (SINGLE-DISC) RADIO WITH OPTIONAL uconnect studios (SATELLITE RADIO) AND uconnect phone CAPABILITY Operating Instructions - Radio ModeOperating Instructions - CD Mode
Operating Instructions - Auxiliary ModeOperating Instructions - uconnect phone - If EquippedOperating Instructions - uconnect studios (Satellite Radio) - If EquippedSALES CODE REC - AM/FM/CD (6-DISC) RADIO WITH uconnect gps (NAVIGATION) Operating Instructions
- uconnect studios (Satellite Radio) - If EquippedREC Setting the Clockuconnect studios (SATELLITE RADIO) - IF EQUIPPED System ActivationElectronic Serial Number/Sirius Identification Number (ESN/SID)Selecting uconnect studios (Satellite) Mode in REF, RAQ, And
RAK RadiosSelecting A ChannelStoring And Selecting Preset ChannelsUsing The PTY (Program Type) Button - If EquippedPTY Button SCANPTY Button SEEKSatellite AntennaReception QualityVIDEO ENTERTAINMENT SYSTEM (VES) - IF EQUIPPED REMOTE SOUND
SYSTEM CONTROLS - IF EQUIPPED Radio OperationCD PlayerCD/DVD MAINTENANCE RADIO OPERATION AND CELLULAR PHONES CLIMATE CONTROLS Heater Only - If Equipped Air Conditioning and Heating - If Equipped Air Conditioning with Dual Zone
Temperature Control - If EquippedOperating TipsOperating Tips Chart STARTING AND OPERATING STARTING PROCEDURES Normal StartingAutomatic TransmissionIf Engine Fails To StartAfter StartingENGINE BLOCK HEATER - IF EQUIPPED AUTOMATIC
TRANSMISSION Automatic Transmission with OverdriveFOUR-WHEEL DRIVE OPERATION - IF EQUIPPED Manually Shifted Transfer Case Operating Information/PrecautionsShifting Procedure - Manually Shifted Transfer Case Transfer Case Position Indicator Light
Electronically Shifted Transfer Case Operating Information/Precautions (Five Position Switch) - If EquippedShifting Procedure - Electronically Shifted Transfer CaseElectronically Shifted Transfer Case Operating Information/Precautions (Four Position Switch) - If Equipped
Shifting Procedure - Electronically Shifted Transfer CaseAXLE LOCKER SYSTEM - POWER WAGON ONLY STABILIZER/SWAY BAR SYSTEM - POWER WAGON ONLY SAFE OFF-ROAD DRIVING - POWER WAGON ONLY Off-Road Driving Tips and Vehicle
CharacteristicsDriving In Snow, Mud And SandCrossing Obstacles (Rocks And Other High Points)Hill ClimbingDriving Through WaterAiring Down For Off-Road DrivingVehicle RecoveryAfter Driving Off-RoadLIMITED-SLIP DIFFERENTIAL - IF EQUIPPED DRIVING ON
SLIPPERY SURFACES DRIVING THROUGH WATER Flowing/Rising WaterShallow Standing WaterDRIVING OFF-ROAD - RAM TRUCK ONLY WINCH USAGE - IF EQUIPPED (POWER WAGON ONLY) Things To Know Before Using Your WinchUnderstanding The Features
Of Your Winch Winch AccessoriesOperating Your WinchRigging TechniquesPOWER STEERING Power Steering Fluid CheckPARKING BRAKE BRAKE SYSTEM 3500 Dual Rear Wheel Models OnlyFour-Wheel Anti-Lock Brake SystemELECTRONIC BRAKE CONTROL
SYSTEM - IF EQUIPPED Anti-Lock Brake System (ABS)Traction Control System (TCS)Brake Assist System (BAS)Hill Start Assist (HSA)Electronic Roll Mitigation (ERM)Electronic Stability Program (ESP)TSC (Trailer Sway Control)TIRE SAFETY INFORMATION Tire Markings
Tire Identification Number (TIN)Tire Loading and Tire PressureTIRES - GENERAL INFORMATION Tire PressureTire Inflation PressuresTire Pressures for High Speed OperationRadial Ply TiresTire SpinningTread Wear IndicatorsLife of TireReplacement TiresSUPPLEMENTAL
TIRE PRESSURE
INFORMATION - IF EQUIPPED TIRE CHAINS SNOW TIRES TIRE ROTATION RECOMMENDATIONS Dual Rear Wheels TIRE PRESSURE MONITOR SYSTEM (TPMS) - IF EQUIPPED Tire Pressure Monitor System (TPMS) Tire Light Load Inflation Switch Description
- If EquippedTire Pressure Monitor System ComponentsGeneral InformationFUEL REQUIREMENTS Reformulated GasolineGasoline/Oxygenate BlendsE-85 Usage In Non-Flex Fuel VehiclesMMT In GasolineMaterials Added To FuelFuel System CautionsCarbon Monoxide
WarningsADDING FUEL Loose Fuel Filler Cap (Gas Cap) MessageVEHICLE LOADING Certification LabelTRAILER TOWING Common Towing DefinitionsTrailer Hitch ClassificationTrailer Towing Weights (Maximum Trailer Weight Ratings)Trailer and Tongue WeightTowing
RequirementsTowing TipsSNOWPLOW RECREATIONAL TOWING (BEHIND MOTORHOME, ETC.) Recreational Towing - Two-Wheel Drive ModelsRecreational Towing - Four-Wheel Drive ModelsEQUIPMENT IDENTIFICATION PLATE WHAT TO DO IN EMERGENCIES
HAZARD WARNING FLASHER JACKING INSTRUCTIONS Jack LocationRemoving The Spare TireTire Changing ProcedurePreparationsInstructionsHub Caps/Wheel CoversHOISTING JUMP-STARTING PROCEDURES FREEING A STUCK VEHICLE EMERGENCY TOW
HOOKS - IF EQUIPPED TOWING A DISABLED VEHICLE 4-Wheel Drive Vehicles2-Wheel Drive VehiclesMAINTAINING YOUR VEHICLE ENGINE COMPARTMENT- 5.7L ONBOARD DIAGNOSTIC SYSTEM (OBD II) Loose Fuel Filler Cap MessageEMISSIONS
INSPECTION AND MAINTENANCE PROGRAMS REPLACEMENT PARTS DEALER SERVICE MAINTENANCE PROCEDURES Engine OilEngine Oil FilterEngine Air Cleaner FilterMaintenance-Free BatteryAir Conditioner MaintenanceFront Prop Shaft Lubrication -
2500/3500 (4X4) ModelsBody LubricationWindshield Wiper BladesAdding Washer FluidExhaust SystemCooling SystemBrake SystemRear Axle And 4x4 Front Driving Axle Fluid LevelTransfer CaseAutomatic TransmissionAppearance Care and Protection from Corrosion
FUSES Integrated Power ModuleVEHICLE STORAGE REPLACEMENT LIGHT BULBS BULB REPLACEMENT Headlight (Halogen)/Front Park and Turn LightsFog LightsTail, Stop, Turn and Backup LightsCenter High-Mounted Stoplight (CHMSL) With Cargo LightCab Top
Clearance Lights - If EquippedTailgate ID Lights (Dual Rear Wheels) - If EquippedRear Light Bar ID Marker (Dual Rear Wheel) - If EquippedSide Marker Lights (Dual Rear Wheels) FLUIDS AND CAPACITIES FLUIDS, LUBRICANTS AND GENUINE PARTS EngineChassis
MAINTENANCE SCHEDULES EMISSIONS CONTROL SYSTEM MAINTENANCE MAINTENANCE SCHEDULE Required Maintenance IntervalsIF YOU NEED CONSUMER ASSISTANCE SUGGESTIONS FOR OBTAINING SERVICE FOR YOUR VEHICLE Prepare For
The AppointmentPrepare A ListBe Reasonable With RequestsIF YOU NEED ASSISTANCE Chrysler LLC Customer CenterChrysler Canada Inc. Customer CenterIn Mexico contactCustomer Assistance For The Hearing Or Speech Impaired (TDD/TTY)Service Contract
WARRANTY INFORMATION (U.S. Vehicles Only) MOPAR PARTS REPORTING SAFETY DEFECTS In The 50 United States And Washington, D.CIn CanadaPUBLICATION ORDER FORMS DEPARTMENT OF TRANSPORTATION UNIFORM TIRE QUALITY GRADES
TreadwearTraction GradesTemperature GradesINDEX