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Downloaded from www.Manualslib.com manuals search engine 62A-3
AIR CONDITIONING
Air conditioning: List and location of components
62A
Fitting C
143991
Page 35 of 54
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AIR CONDITIONING
Air conditioning: List and location of components
62A
Fitting D
143990
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AIR CONDITIONING
Air conditioning: List and location of components
62A
Fitting E
143993
Page 37 of 54
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AIR CONDITIONING
Air conditioning: List and location of components
62A
Fitting F
143989
Page 38 of 54
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AIR CONDITIONING
Air conditioning: List and location of components
62A
Fitting G
143992
1Compressor (see 62A, Air conditioning, Compressor:
Removal - Refitting, page 62A-12)
2Condenser (see 62A, Air conditioning, Condenser:
Removal - Refitting, page 62A-10)
3Expansion valve (see 62A, Air conditioning, Expansion valve:
Removal - Refitting, page 62A-16)
4Pressure sensor (see 62A, Air conditioning, Pressure sensor:
Removal - Refitting, page 62A-23)
5Expansion valve/intermediate pipe connecting pipe (see 62A, Air conditioning, Refrigerant circuit
pipe: Removal - Refitting, page 62A-21)
6Intermediate pipe - compressor connecting pipe (see 62A, Air conditioning, Refrigerant circuit
pipe: Removal - Refitting, page 62A-21)
7Condenser - compressor connecting pipe (see 62A, Air conditioning, Refrigerant circuit
pipe: Removal - Refitting, page 62A-21)
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AIR CONDITIONING
Air conditioning: List and location of components
62A
8Intermediate pipe - expansion valve connecting
pipe (fittings A, B, and C) (see 62A, Air conditioning, Refrigerant circuit
pipe: Removal - Refitting, page 62A-21)
Condenser - expansion valve connecting pipe (fit-
ting D) (see 62A, Air conditioning, Refrigerant circuit
pipe: Removal - Refitting, page 62A-21)
Dehydrator reservoir - expansion valve connecting
pipe (fittings F and G) (see 62A, Air conditioning, Refrigerant circuit
pipe: Removal - Refitting, page 62A-21)
9Condenser - intermediate pipe connecting pipe (fit-
tings A, B, and C) (see 62A, Air conditioning, Refrigerant circuit
pipe: Removal - Refitting, page 62A-21)
Condenser - dehydrator reservoir connecting pipe
(fi tting F) (see 62A, Air conditioning, Refrigerant circuit
pipe: Removal - Refitting, page 62A-21)
10Dehydrator reservoir (fittings F and G) (see Dehydrator reservoir: Removal - Refitting)
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AIR CONDITIONING
Air conditioning: Parts and consumables for the repair
AIR CONDITIONING
62A
To find out the part number of the oil used (see Vehi-
cle: Parts and consumables for the repair) (04B,
Consumables - Products).Table of vehicle refrigerant capacities according to
their engines and various specifications:
Table of quantities of oil to add when replacing components:Engine Refrigerant
capacity (g)Compressor Type of oil Total quantity of oil
in the circuit (ml
orcc)
D4D
475 ±± ± ±
35SANDEN
SD7V16SANDEN SP10135 ±± ± ±
10 K4M
K7J
K7M
K9K
Operation on the air-conditioning circuit
Quantity of oil (ml or cm
3)
Circuit oil changeMeasure the volume recovered and add the same
quantity of new oil
Split pipe or other rapid leak100
Replacement of a condenser Quantity reco vered + 30
Replacement of an evaporator Quantity reco vered + 30
Replacement of the dehydrator reservoir Quantity reco vered + 15
Replacement of a pipe Quantity reco vered + 10
Removing / refitting a compressor Quantity reco vered
Replacement of a compressor None added
Replacement of a compressor and one or more com-
ponents of the heating and air conditioning systemNone added
Standard replacement of a compressor Top up as necessary
Standard replacement of a compressor and replace-
ment of one or more heating and air conditioning cir-
cuit componentsTop up as necessary
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AIR CONDITIONING
Condenser: Removal - Refitting
AIR CONDITIONING
62A
Location and specifications (tightening torques, parts
always to be replaced, etc.) (see 62A, Air condition-
ing, Air conditioning: List and location of compo-
nents, page 62A-1) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the coolant circuit using the refrigerant
charging station.
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the front bumper (see Front bumper as-
sembly: Exploded view) and (see Exterior body
front trim assembly: Exploded view) (55A, Exteri-
or protection).aRemove:
-the air deflector mountings (1) ,
-the air deflector (2) .
aRemove the intercooler (see ) (12B, Turbocharging).
II - REMOVAL OPERATION
aRemove the bolts from the pipes on the condenser
(see 62A, Air conditioning, Air conditioning: List
and location of components, page 62A-1) .
aDisconnect the pipes from the condenser (see 62A,
Air conditioning, Air conditioning: List and loca-
tion of components, page 62A-1) .
aFit blanking plugs on the pipe openings.
aRemove (see 62A, Air conditioning, Air conditio-
ning: List and location of components, page
62A-1) :
-the condenser bolts,
-the condenser. Equipment required
refrigerant charging station
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see Air conditioning: Precautions for the
repair) .
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
145079
K9K
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.