2009 CHEVROLET EXPRESS CARGO VAN heating

ENGINE OVERHEATED STOP ENGINE
Notice:If you drive your vehicle while the engine
is overheating, severe engine damage may occur.
If an overheat warning appears on the instrument
panel cluster and/or DIC, stop the vehicle as soon
as possible. SeeEngine Overheating on page 5-31
for more information.
This message displays and a chime sounds if the
engine cooling system reaches unsafe temperatures for
operation. Stop and turn off the vehicle as soon as it
is safe to do so to avoid severe damage. This message
clears when the engine has cooled to a safe operating
temperature.
ENGINE POWER IS REDUCED
This message displays and a chime sounds when the
cooling system temperature gets too hot and the engine
further enters the engine coolant protection mode.
SeeEngine Overheating on page 5-31for further
information.
This message also displays when the vehicle’s engine
power is reduced. Reduced engine power can affect
the vehicle’s ability to accelerate. If this message is on,
but there is no reduction in performance, proceed toyour destination. The performance may be reduced
the next time the vehicle is driven. The vehicle may be
driven at a reduced speed while this message is on,
but acceleration and speed may be reduced. Anytime
this message stays on, the vehicle should be taken
to your dealer/retailer for service as soon as possible.
FUEL LEVEL LOW
This message displays if the fuel level is low. Refuel as
soon as possible. SeeFuel Gage on page 3-40and
Fuel on page 5-5for more information.
ICE POSSIBLE DRIVE WITH CARE
This message displays when the outside air temperature
is cold enough to create icy road conditions. Adjust
your driving accordingly.
LEFT REAR DOOR OPEN
On some vehicles, this message displays and a chime
sounds if the driver side rear door is not fully closed
and the vehicle is in a drive gear. Stop and turn off the
vehicle, check the door for obstructions, and close
the door again. Check to see if the message still
appears on the DIC.
3-51

SERVICE A/C SYSTEM
This message displays when the electronic sensors that
control the air conditioning and heating systems are
no longer working. Have the climate control system
serviced by your dealer/retailer if you notice a drop
in heating and air conditioning efficiency.
SERVICE AIR BAG
This message displays if there is a problem with
the airbag system. Have your dealer/retailer inspect
the system for problems. SeeAirbag Readiness Light
on page 3-27andAirbag System on page 1-58for more
information.
SERVICE BATTERY CHARGING
SYSTEM
On some vehicles, this message displays if there is a
problem with the battery charging system. Under certain
conditions, the charging system light may also turn on in
the instrument panel cluster. SeeCharging System Light
on page 3-30. Driving with this problem could drain the
battery. Turn off all unnecessary accessories. Have the
electrical system checked as soon as possible. See your
dealer/retailer.
SERVICE BRAKE SYSTEM
This message displays along with the brake system
warning light if there is a problem with the brake system.
SeeBrake System Warning Light on page 3-31. If this
message appears, stop as soon as possible and turn
off the vehicle. Restart the vehicle and check for the
message on the DIC display. If the message is still
displayed or appears again when you begin driving,
the brake system needs service as soon as possible.
See your dealer/retailer.
SERVICE STABILITRAK
If your vehicle has StabiliTrak®and this message
displays, it means there may be a problem with the
StabiliTrak system. If you see this message, try to
reset the system. Stop; turn off the engine for at least
15 seconds; then start the engine again. If this message
still comes on, it means there is a problem. You should
see your dealer/retailer for service. The vehicle is safe to
drive, however, you do not have the benefit of StabiliTrak,
so reduce your speed and drive accordingly.
3-53

STABILITRAK OFF
If your vehicle has StabiliTrak, this message displays
when you turn off StabiliTrak, or when the stability control
has been automatically disabled. To limit wheel spin and
realize the full benefits of the stability enhancement
system, you should normally leave StabiliTrak on.
However, you should turn StabiliTrak off if your vehicle
gets stuck in sand, mud, ice, or snow and you want to
rock your vehicle to attempt to free it, or if you are driving
in extreme off-road conditions and require more wheel
spin. SeeIf Your Vehicle is Stuck in Sand, Mud, Ice, or
Snow on page 4-18. To turn the StabiliTrak system on
or off, seeStabiliTrak
®System on page 4-5.
There are several conditions that can cause this
message to appear.
•One condition is overheating, which could occur if
StabiliTrak activates continuously for an extended
period of time.
•The message also displays if the brake system
warning light is on. SeeBrake System Warning
Light on page 3-31.
•The message could display if the stability system
takes longer than usual to complete its diagnostic
checks due to driving conditions.
•The message displays if an engine or vehicle
related problem has been detected and the vehicle
needs service. See your dealer/retailer.
•The message also displays if the vehicle is shifted
into 4LO.
The message turns off as soon as the conditions that
caused the message to be displayed are no longer
present.
STARTING DISABLED SERVICE
THROTTLE
This message displays if the starting of the engine is
disabled due to the electronic throttle control system.
Have your vehicle serviced by your dealer/retailer
immediately.
This message only appears while the ignition is in
ON/RUN, and will not disappear until the problem is
resolved.
This message cannot be acknowledged.
3-55

TIGHTEN GAS CAP
This message may display and a chime may be heard
along with the check engine light on the instrument
panel cluster if the vehicle’s fuel cap is not tightened
properly. SeeMalfunction Indicator Lamp on page 3-34.
Reinstall the fuel cap fully. SeeFilling the Tank on
page 5-10. The diagnostic system can determine if the
fuel cap has been left off or improperly installed. A loose
or missing fuel cap allows fuel to evaporate into the
atmosphere. A few driving trips with the cap properly
installed should turn this light and message off.
TIRE LEARNING ACTIVE
If your vehicle has the Tire Pressure Monitor
System (TPMS), this message displays when the
system is re-learning the tire positions on your vehicle.
SeeDIC Operation and Displays on page 3-41for more
information. The tire positions must be re-learned after
rotating the tires or after replacing a tire or sensor. See
Tire Inspection and Rotation on page 5-69,Tire Pressure
Monitor System on page 5-64, andInflation - Tire
Pressure on page 5-62for more information.
TRACTION CONTROL OFF
If your vehicle has StabiliTrak, this message displays
when the Traction Control System (TCS) is turned
off. Adjust your driving accordingly. SeeStabiliTrak
®
System on page 4-5for more information.
TRANSMISSION HOT IDLE ENGINE
Notice:If you drive your vehicle while the
transmission uid is overheating and the
transmission temperature warning is displayed
on the instrument panel cluster and/or DIC, you
can damage the transmission. This could lead to
costly repairs that would not be covered by your
warranty. Do not drive your vehicle with overheated
transmission uid or while the transmission
temperature warning is displayed.
This message displays along with a chime if the
transmission fluid in the vehicle gets hot. Driving with
the transmission fluid temperature high can cause
damage to the vehicle. Stop the vehicle and let it idle
to allow the transmission to cool. This message
clears and the chime stops when the fluid temperature
reaches a safe level.
TURN SIGNAL ON
This message displays and a chime sounds if a turn
signal is left on for 3/4 of a mile (1.2 km). Move the turn
signal/multifunction lever to the off position.
3-56

Driving On Grades
Reduce speed and shift to a lower gearbeforestarting
down a long or steep downgrade. If the transmission is
not shifted down, the brakes might have to be used so
much that they would get hot and no longer work well.
The vehicle can tow in D (Drive). Shift the transmission
to a lower gear if the transmission shifts too often
under heavy loads and/or hilly conditions.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If the engine is
turned off immediately after towing at high altitude on
steep uphill grades, the vehicle may show signs similar to
engine overheating. To avoid this, let the engine run while
parked, preferably on level ground, with the automatic
transmission in P (Park) for a few minutes before turning
the engine off. If the overheat warning comes on, see
Engine Overheating on page 5-31.
Parking on Hills
{CAUTION:
Parking the vehicle on a hill with the trailer attached
can be dangerous. If something goes wrong, the rig
could start to move. People can be injured, and
both the vehicle and the trailer can be damaged.
When possible, always park the rig on a flat
surface.
If parking the rig on a hill:
1. Press the brake pedal, but do not shift into P (Park)
yet for vehicles with an automatic transmission, or
into gear for vehicles with a manual transmission.
Turn the wheels into the curb if facing downhill or into
traffic if facing uphill.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
brake pedal until the chocks absorb the load.
4. Reapply the brake pedal. Then apply the parking
brake and shift into P (Park) for vehicles with an
automatic transmission or into gear for vehicles with
a manual transmission.
5. Release the brake pedal.
4-39

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of the
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specifications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-15
Engine Oil Life System..................................5-18
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-21
Cooling System............................................5-24
Engine Coolant.............................................5-25Radiator Pressure Cap..................................5-31
Engine Overheating.......................................5-31
Engine Fan Noise.........................................5-33
Power Steering Fluid.....................................5-34
Windshield Washer Fluid................................5-35
Brakes........................................................5-36
Battery........................................................5-39
Jump Starting...............................................5-40
All-Wheel Drive..............................................5-44
Rear Axle
.......................................................5-45
Front Axle......................................................5-46
Noise Control System.....................................5-47
Tampering with Noise Control System
Prohibited.................................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps..................................................5-48
Front Turn Signal, Sidemarker and
Parking Lamps..........................................5-50
Center High-Mounted Stoplamp (CHMSL).........5-51
Taillamps.....................................................5-51
Replacement Bulbs.......................................5-52
Windshield Wiper Blade Replacement..............5-53
Section 5 Service and Appearance Care
5-1

{CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Heater, fuel operated heater (FOH), radiator
hoses, and other engine parts, can be very hot.
Do not touch them. If you do, you can be burned.
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.Notice:Using coolant other than DEX-COOL may
cause premature engine, heater core, radiator and
fuel operated heater (FOH) corrosion. In addition,
the engine coolant may require changing sooner, at
30,000 miles (50 000 km) or 24 months, whichever
occurs rst. Any repairs would not be covered by
your warranty. Always use DEX-COOL (silicate-free)
coolant in your vehicle.
Engine Coolant
The cooling system in the vehicle is filled with
DEX-COOL®engine coolant. This coolant is
designed to remain in the vehicle for five years or
150,000 miles (240 000 km), whichever occurs first.
The following explains the cooling system and how
to check and add coolant when it is low. If there
is a problem with engine overheating, seeEngine
Overheating on page 5-31.
5-25

Radiator Pressure Cap
The radiator pressure cap is located near the center of
the engine compartment. SeeEngine Compartment
Overview on page 5-14for more information on location.
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
If your vehicle has the DURAMAX Diesel engine, see
the DURAMAX Diesel manual for more information.
The vehicle has an indicator to warn of engine
overheating.
You will find an engine coolant temperature gage on
your vehicle’s instrument panel. SeeEngine Coolant
Temperature Gage on page 3-33for more information.You may decide not to lift the hood when this warning
appears, but instead get service help right away.
SeeRoadside Assistance Program on page 7-7.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run
the engine and have the vehicle serviced.
See if the engine cooling fan speed increases when idle
speed is doubled by pushing the accelerator pedal down.
If it does not, your vehicle needs service. Turn off the
engine.
Notice:Engine damage from running the engine
without coolant is not covered by the warranty.
Notice:If the engine catches re because of being
driven with no coolant, your vehicle can be badly
damaged. The costly repairs would not be covered
by the vehicle warranty.
5-31