2009 Abarth 500 transmission

60
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
ELECTRICAL/ELECTRONIC
DEVICE INSTALLATION
Electrical and electronic devices installed
after buying the car by after-market ser-
vice must carry the following label:
Fiat Auto S.p.A. authorises the installation
of transceiving devices provided that they
are installed according to rules of good en-
gineering practice respecting the manu-
facturer’s indications by a specialised cen-
tre.
IMPORTANT Traffic police may not allow
the car on the road in the event of as-
sembly of devices which imply modifica-
tions to the features of the car. This may
also cause lapse of warranty in relation to
faults caused by the change or either di-
rectly or indirectly related to it.
Fiat Auto S.p.A. shall not be liable for dam-
age caused by the installation of acces-
sories either not supplied or recom-
mended by Fiat Auto S.p.A. and/or not in-
stalled in compliance with the provided in-
structions.RADIO TRANSMITTERS
AND CELLULAR PHONES
Radio transceiver equipment (e.g.: e-tacs
mobile phones, HAM radio systems and
the like) shall not be used inside the car
unless a separate aerial is mounted on the
roof.
IMPORTANT The use of similar devices
inside the passenger compartment (with-
out separated aerial) produces radio-fre-
quency electromagnetic fields which, am-
plified by the resonance effects inside the
passenger compartment, may cause elec-
trical systems equipping the car to mal-
function. This could compromise safety in
addition to constituting a potential hazard
for the passengers.
In addition, transmission and reception of
these devices may be affected by the
shielding effect of the car body.
As concerns EC-approved mobile phones
(GSM, GPRS, UMTS), strictly comply with
the instructions for use provided by the
mobile phone’s manufacturer.ACCESSORIES
PURCHASED
BY THE OWNER
If after buying the car, you decide to install
electrical accessories that require a per-
manent electric supply (alarm, satellite an-
titheft system, etc.) or accessories that in
any case burden the electric supply, con-
tact Abarth Dealership, whose qualified
personnel, besides suggesting the most
suitable devices belonging to Lineaccessori
Abarth, will also evaluate the overall elec-
tric absorption, checking whether the car’s
electric system is able to withstand the
load required, or whether it needs to be
integrated with a more powerful battery.
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82
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
CONTAINING
RUNNING COSTS
Here are some useful tips to save fuel and
minimize polluting emissions of CO
2and
other pollutants (nitric oxide, unburnt hy-
drocarbons, fine dusts etc…).
GENERAL CONSIDERATIONS
Car maintenance
Have checks and adjustments carried out
in accordance with the “Service schedule”.
Tyres
Check tyre pressure regularly at least on-
ce every four weeks: excessively low pres-
sure will increase consumption because
rolling resistance will be higher.
Unnecessary loads
Do not travel with an overloaded boot.
Do not travel with too much luggage
stowed in the boot. The weight of the car
(especially when driving in town) and its
trim greatly affect consumption and stabi-
lity.
USING THE MANUAL
GEARBOX
To engage the gears, press the clutch pe-
dal fully and shift the gear lever into one
of the required positions (the diagram is
shown on the knob fig. 2).
IMPORTANT Reverse may only be enga-
ged when the car is at a standstill. With
the engine running, wait for at least 2 se-
conds with the clutch pedal fully pressed
before engaging reverse to prevent da-
mage to the gears and grating.
In addition, to assist the transmission of the
drive torque, a limit on the engine revs du-
ring take off at 2700 rpm can be noticed.
When the clutch pedal is released and the
vehicle is being driven, the engine revs re-
striction is disabled.
To engage reverse gear Rfrom neutral,
move the lever to the right and then
backwards.
IMPORTANT The clutch pedal must be
used for gear shift only. Never drive with
the foot resting, even if slightly, on the
clutch pedal. For versions/markets, whe-
re provided, the clutch pedal control elec-
tronics can intervene interpreting the
wrong drive style as a faultPress the clutch pedal fully to
change gears correctly. For
this reason, there must be no
obstacles on the floor under
the pedals: ensure that rubber mats (if
any) are correctly positioned, not in-
terfering with the pedals.
Do not drive with the hand
resting on the gear lever, be-
cause this pressure, even if light, over
time can wear gear inner compo-
nents.
WARNING
fig. 2
1
23
45
R
24R351
A
F0S077Ab
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127
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
DEMANDING
USE OF THE CAR
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving or in case of
a long term inactivity;
❒in cities;
perform the following inspections more
frequently than shown on the Service
Schedule:
❒check front/rear disc brake pad con-
dition and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubrica-
tion;
❒visually inspect the conditions of: en-
gine, gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rubber
parts (boots, sleeves, bushes, etc.);
❒inspect the battery charge and fluid
level (electrolyte) (refer to the para-
graph “Battery - Inspection of the bat-
tery charge and of the electrolyte lev-
el” in this chapter);
❒visual check on various drive belt con-
ditions;
❒check and if necessary replace the
pollen filter; in particular it shall be re-
placed if a decrease in the air flow in-
to the passenger comportment is de-
tected;
❒check air cleaner and replace, if re-
quired.
REGULAR
INSPECTIONS
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒operation of lights (headlights, direc-
tion indicators, hazard lights, etc.);
❒operation of the windscreen wiper/
washer system, position and wear of
the windscreen and rear window
wiper blades;
Every 3,000 km check the following and
top-up, if required: engine oil level.
You are recommended to use FL
Seleniaproducts, designed and produced
specifically for Abarth cars (see table “Ca-
pacities” in section “Technical specifica-
tions”).
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141
WARNING
LIGHTS AND
MESSAGES
INDEX
YOU CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IDENTIFICATION DATA ................................................. 142
ENGINE CODES - BODYWORK VERSIONS............... 144
ENGINE .................................................................................. 145
FUEL FEED/IGNITION ....................................................... 146
TRANSMISSION .................................................................. 146
BRAKES................................................................................... 147
SUSPENSIONS....................................................................... 147
STEERING............................................................................... 147
WHEELS.................................................................................. 148
DIMENSIONS......................................................................... 151
PERFORMANCE................................................................... 152
WEIGHTS............................................................................... 153
CAPACITIES........................................................................... 154
FLUIDS AND LUBRICANTS.............................................. 155
FUEL CONSUMPTION....................................................... 157
CO
2EMISSIONS .................................................................. 158
RADIO FREQUENCY REMOTE CONTROL
(Declaration of conformity)................................................ 159
T
T T T
E E E E
C C C C
H H H H
N N N N
I I I I
C C C C
A A A A
L L L L

S S S S
P P P P
E E E E
C C C C
I I I I
F F F F
I I I I
C C C C
A A A A
T T T T
I I I I
O O O O
N N N N
S S S S
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146
WARNING
LIGHTS AND
MESSAGES
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
FUEL FEED/IGNITION
1.4 TB BZ ABARTH
Fuel feed Multipoint electronic injection
phased, sequential ,
with fixed geometry turbocharger
Modifications or repairs to the fuel feed system that are not carried out properly or do not take the system’s
technical specifications into account can cause malfunctions leading to the risk of fire.
WARNING
TRANSMISSION
1.4 TB BZ ABARTH
Gearbox
Clutch
DriveFive forward gears plus reverse
with synchronisers for forward gears
Self-adjusting with pedal without idle stroke
Front
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156
WARNING
LIGHTS AND
MESSAGES
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Use Fluid and lubricant specifications Recommended Applicationsfor correct car operation fluids and lubricants
Lubricants and greases
for movement
transmission
Brake fluid
Protective agent
for radiators
Windscreen/
rear window
washer fluid
(*) IMPORTANT Don’t use fluids having different specifications for topping up or mixing.
(❑) When the vehicle is used under particularly harsh climate conditions, we recommend using a 60-40 mixture of PARAFLU UP and deminer-
alised water.
Mechanical gearbox
and differential
CV joints
on wheel side
CV joints
on differential side
Brake and clutch
hydraulic controls
Cooling circuits
proportions of use:
50% demineralised
water 50%
PARAFLU UP
(❑)
To be used diluted
or undiluted in wind-
screen/rear window
washer/wiper
systems
TUTELA CAR
TECHNYX
Contractual Technical
Reference N° F010.B05
TUTELA ALL STARContractual Technical
Reference N° F702.G07
TUTELA STAR 325Contractual Technical
Reference N° F301.D03
TUTELA TOP 4Contractual Technical
Reference N° F001.A93
PARAFLU UP (*)Contractual Technical
Reference N° F101.M01
TUTELA
PROFESSIONAL
SC 35
Contractual Technical
Reference N° F201.D02
Synthetic lubricant, grade SAE 75W- 85 Exceeds the
API GL4 PLUS, FIAT 9.55550 specifications
Molybdenum bisulphide grease, resistant to high
temperatures. Consistency NL.GI. 1-2
Poly-urea synthetic-based grease suitable for
high temperatures. Consistency N.L.G.I.2.
Synthetic fluid FMVSS n° 116 DOT 4, ISO 4925
SAE J1704, CUNA NC 956- 01
Red protective with antifreeze action, based on inhibit-
ed monoethylen glycol with organic formula based on
O.A.T.
That passes CUNA NO 956-16, ASTM D 3306
specifications
Mixture of alcohol, water and surfactants CUNA NO
956-II
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163
WARNING
LIGHTS AND
MESSAGES
YOU CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Technical data ..................................... 141
Third brake light ................................. 114
Top speeds ........................................... 152
Towing the car .................................... 122
Transmission ..................................82-146
– use of manual gearbox ................ 82
– technical specifications ................ 146
Trip computer ..................................... 21
Tyre pressure ..................................... 150
Tyres ..................................................... 148
– standard .......................................... 150
– snow tyres ................................84-150
– reading the rims correctly .......... 148
– maintenance .................................. 134
– inflation pressure ........................ 150
Unlocking the door .......................... 43
Use of manual gearbox ..................... 82
Ventilation .......................................... 28
Warning lights and messages ......... 87
Weights ................................................ 153
Wheel ................................................... 148
– spare wheel ................................... 148
Wheel base .......................................... 148
Wheel rims .......................................... 148
– reading the rims correctly .......... 149
Window cleaning ................................ 137
– activation ........................................ 35
– menu esc......................................... 13
– setup menu .................................... 13 Windows (cleaning) ........................... 139
Windscreen and rear screen wipers 136
Windscreen washer ........................... 35
– activation ........................................ 35
– fluid level ........................................ 130
Windscreen wiper............................... 35
– activation ........................................ 35
– brushes ........................................... 136
– sprayer ............................................ 137
Windscreen/rear screen
washing fluid level............................. 130
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