2008 YAMAHA YZF-R1 oil filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Multi-function meter unit .................3-7
Anti-theft alarm (optional) .............3-13
Handlebar switches ......................3-14
Clutch lever ...................................3-15
Shift pedal .....................................3-15
Brake lever ...................................3-16
Brake pedal ..................................3-16
Fuel tank cap ................................3-17
Fuel ...............................................3-17
Fuel tank breather/
overflow hose ............................3-18
Catalytic converter ........................3-19
Seats ............................................3-19
Helmet holders .............................3-20
Adjusting the front fork ..................3-21
Adjusting the shock absorber
assembly ...................................3-22
Luggage strap holders ..................3-25
EXUP system ...............................3-25Sidestand ..................................... 3-25
Ignition circuit cut-off system ........ 3-26
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-6
Checking the spark plugs ............... 6-9
Engine oil and oil filter cartridge ... 6-10
Coolant ......................................... 6-13
Replacing the air filter element ..... 6-16
Checking the engine idling
speed ........................................ 6-18
Checking the throttle cable free
play ........................................... 6-18
Valve clearance ............................ 6-18Tires ............................................. 6-19
Cast wheels ................................. 6-21
Adjusting the clutch lever free
play ........................................... 6-22
Adjusting the rear brake light
switch ....................................... 6-22
Checking the front and rear
brake pads ................................ 6-23
Checking the brake fluid level ...... 6-23
Changing the brake fluid .............. 6-24
Drive chain slack .......................... 6-25
Cleaning and lubricating the
drive chain ................................ 6-26
Checking and lubricating the
cables ....................................... 6-27
Checking and lubricating the
throttle grip and cable ............... 6-27
Checking and lubricating the
brake and clutch levers ............ 6-27
Checking and lubricating the
shift pedal ................................. 6-28
Checking and lubricating the
sidestand .................................. 6-28
Lubricating the swingarm
pivots ........................................ 6-29
Checking the front fork ................. 6-29
Checking the steering .................. 6-30
Checking the wheel bearings ....... 6-30
Battery ......................................... 6-31
Replacing the fuses ..................... 6-32
Replacing a headlight bulb .......... 6-34U4C8E1E0.book Page 1 Wednesday, June 13, 2007 9:24 AM

DESCRIPTION
2-1
2
EAU10410
Left view1. Fuse box (page 6-32)
2. Front fork rebound damping force adjusting screw (page 3-21)
3. Front fork spring preload adjusting bolt (page 3-21)
4. Fuel injection system fuse (page 6-32)
5. Main fuse (page 6-32)
6. Shock absorber assembly compression damping force adjusting bolt
(for fast compression damping) (page 3-22)
7. Shock absorber assembly compression damping force adjusting bolt
(for slow compression damping) (page 3-22)8. Shock absorber assembly rebound damping force adjusting screw
(page 3-22)
9. Shock absorber assembly spring preload adjusting ring (page 3-22)
10.Engine oil drain bolt (page 6-10)
11.Coolant drain bolt (page 6-14)
12.Engine oil filter cartridge (page 6-10)
13.Front fork compression damping force adjusting screw (page 3-21)U4C8E1E0.book Page 1 Wednesday, June 13, 2007 9:24 AM

DESCRIPTION
2-2
2
EAU10420
Right view1. Luggage strap holder (page 3-25)
2. Helmet holder (page 3-20)
3. Owner’s tool kit (page 6-1)
4. Passenger seat lock (page 3-19)
5. Battery (page 6-31)
6. Air filter element (page 6-16)
7. Radiator cap (page 6-13)
8. Coolant reservoir (page 6-13)9. Engine oil level check window (page 6-10)
10.Engine oil filler cap (page 6-10)
11.Rear brake light switch (page 6-22)
12.Rear brake fluid reservoir (page 6-23)
U4C8E1E0.book Page 2 Wednesday, June 13, 2007 9:24 AM

OPERATION AND IMPORTANT RIDING POINTS
5-3
5
EAU16810
Tips for reducing fuel con-
sumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:

Shift up swiftly, and avoid high en-
gine speeds during acceleration.


Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.


Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17081
0–1000 km (0–600 mi)
Avoid prolonged operation above 6900
r/min.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 8300
r/min.
CAUTION:
ECA10301
After 1000 km (600 mi) of operation,
the engine oil must be changed and
the oil filter cartridge or element re-placed.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.CAUTION:
ECA10310


Keep the engine speed out of
the tachometer red zone.


If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
NOTE:During and after the engine break-in
period, the exhaust heat may cause
discoloration of the exhaust pipe, butthis is normal.
U4C8E1E0.book Page 3 Wednesday, June 13, 2007 9:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
24*Rear suspension relay
arm and connecting
arm pivoting pointsCheck operation.√√√√
25*Fuel injection systemAdjust synchronization.√√√√ √
26 Engine oilChange.
Check oil level and vehicle for oil leakage.√√√√√ √
27Engine oil filter car-
tridgeReplace.√√√
28*Cooling systemCheck coolant level and vehicle for coolant leakage.√√√√ √
Change. Every 3 years
29*Front and rear brake
switchesCheck operation.√√√√√ √
30Moving parts and ca-
blesLubricate.√√√√ √
31*Throttle grip housing
and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.√√√√ √
32*Air induction systemCheck the air cut-off valve, reed valve, and hose for dam-
age.
Replace any damaged parts if necessary.√√√√ √
33*Muffler and exhaust
pipeCheck the screw clamp for looseness.√√√√√
34*EXUP systemCheck operation, cable free play and pulley position.√√√
35*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040U4C8E1E0.book Page 4 Wednesday, June 13, 2007 9:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
6
EAU18680
NOTE:

Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.


Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.Replace the brake hoses every four years and if cracked or damaged.
U4C8E1E0.book Page 5 Wednesday, June 13, 2007 9:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
6
NOTE:If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.CAUTION:
ECA10840
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
EAU19912
Engine oil and oil filter car-
tridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.NOTE:
Make sure that the vehicle is positioned
straight up when checking the oil level.
A slight tilt to the side can result in afalse reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.
NOTE:The engine oil should be between theminimum and maximum level marks.
4. If the engine oil is at or below the
minimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Remove cowling C. (See page
6-6.)1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
4. Engine oil filler cap
U4C8E1E0.book Page 10 Wednesday, June 13, 2007 9:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6 2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
4. Remove the engine oil filler cap
and drain bolt to drain the oil from
the crankcase.
NOTE:Skip steps 5–7 if the oil filter cartridge isnot being replaced.
5. Remove the oil filter cartridge with
an oil filter wrench.
NOTE:An oil filter wrench is available at aYamaha dealer.
6. Apply a thin coat of engine oil to
the O-ring of the new oil filter car-
tridge.
NOTE:
Make sure that the O-ring is properlyseated.
7. Install the new oil filter cartridge
with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.
1. Engine oil drain bolt
1. Oil filter wrench
2. Engine oil filter cartridge
1. O-ring
U4C8E1E0.book Page 11 Wednesday, June 13, 2007 9:24 AM