6-3
IGNITION SYSTEM
SPARK GAP TEST
1. Disconnect the ignition coil from
spark plug.
2. Remove the ignition coil cap.
3. Connect the dynamic spark tester
"1" (ignition checker "2") as
shown.
• Ignition coil "3"
• Spark plug "4"
A. For USA and CDN
B. Except for USA and CDN
4. Kick the kickstarter crank.
5. Check the ignition spark gap.
6. Start engine, and increase spark
gap until misfire occurs. (for USA
and CDN only)
CHECKING THE COUPLERS,
LEADS AND IGNITION COIL
CONNECTION
1. Check:
• Couplers and leads connection
Rust/dust/looseness/short-circuit
→Repair or replace.
• Ignition coil and spark plug as
they are fitted
Push in the ignition coil until it
closely contacts the spark plug
hole in the cylinder head cover.
CHECKING THE ENGINE STOP
SWITCH
1. Inspect:
• Engine stop switch conductionNot conductive while it is pushed
→
Replace.
Conductive while it is freed
→Re-
place.
Set the tester selection position to
"
Ω × 1".
CHECKING THE IGNITION COIL
1. Remove the ignition coil cap.
2. Inspect:
• Primary coil resistance
Out of specification
→Replace.
3. Inspect:
• Secondary coil resistance
Out of specification
→Replace.4. Inspect:
• Sealed portion of ignition coil "a"
• Spark plug terminal pin "b"
• Threaded portion of spark plug "c"
Wear
→Replace.
CHECKING THE CDI MAGNETO
1. Inspect:
• Pickup coil resistance
Out of specification
→Replace.
2. Inspect:
• Charging coil 1 resistance
Out of specification
→Replace. Minimum spark gap:
6.0 mm (0.24 in)
Tester (+) lead
→Black/White
lead "1"
Tester (-) lead
→Black lead "2"
Result
Conductive (while the
engine stop switch is
pushed)
Tester (+) lead
→Orange lead "1"
Tester (-) lead
→Black lead "2"
Primary
coil resis-
tanceTester se-
lector posi-
tion
0.08–0.10
Ω at 20 °C
(68 °F) Ω × 1
Tester (+) lead
→Orange lead "1"
Tester (-) lead
→Spark plug termi-
nal "2"
Secondary
coil resis-
tanceTester se-
lector posi-
tion
4.6–6.8
k
Ωat 20 °C
(68 °F) kΩ × 1
Tester (+) lead→Red lead "1"
Tester (-) lead
→White lead "2"
Pickup coil
resistanceTester se-
lector posi-
tion
248-372
Ω
at 20 °C (68
°F)Ω ×100
Tester (+) lead
→Brown lead "1"
Tester (-) lead
→Green lead "2"
Charging
coil 1 resis-
tanceTester se-
lector posi-
tion
720-1,080
Ω at 20 °C
(68 °F)Ω ×100
