2008 YAMAHA YFM80R steering

RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGEMENT ...........................................7-2
BE CAREFUL WHERE YOU RIDE ............ 7-9
TURNING YOUR ATV ............................. 7-13
CLIMBING UPHILL .................................. 7-14
RIDING DOWNHILL................................. 7-17
CROSSING A SLOPE.............................. 7-18
CROSSING THROUGH SHALLOW
WATER ..................................................7-19
RIDING OVER ROUGH TERRAIN .......... 7-20
SLIDING AND SKIDDING ........................ 7-21
WHAT TO DO IF... ................................... 7-22
WHAT TO DO... ....................................... 7-22
PERIODIC MAINTENANCE AND MINOR
REPAIR .......................................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Checking the spark plug ............................ 8-8
Engine oil .................................................. 8-9
Final gear oil ............................................ 8-12
Cleaning the air filter element ................. 8-13
Removing the air intake restrictor plate ... 8-17
Cleaning the spark arrester ..................... 8-17Adjusting the carburetor ........................... 8-18
Adjusting the engine idling speed ............ 8-18
Checking the throttle cable free play ....... 8-19
Timing chain ............................................ 8-20
Valve clearance ....................................... 8-20
Checking the front and rear brake
shoes .....................................................8-20
Adjusting the front brake lever free
play ........................................................8-21
Adjusting the rear brake lever and brake
pedal free play .......................................8-23
Adjusting the clutch free play ................... 8-26
Checking and lubricating the cables ........ 8-26
Checking and lubricating the front and
rear brake levers ....................................8-27
Checking and lubricating the brake and
shift pedals .............................................8-28
Checking the wheel hub bearings ............ 8-28
Lubricating the front knuckle pivots ......... 8-28
Lubricating the steering shaft ................... 8-28
Battery ..................................................... 8-29
Replacing the fuse ................................... 8-31
Removing a wheel ................................... 8-32
Installing a wheel ..................................... 8-33
Troubleshooting ....................................... 8-33
Troubleshooting chart .............................. 8-35
CLEANING AND STORAGE ..........................9-1
Cleaning ..................................................... 9-1

2-3
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For Oceania
WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN
CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.
OPERATING TIRE PRESSURE : Set with tires cold
9Recommended
:FRONT
:20
kPa,{
0.20kgf/cm
2}
2.9 psi
REAR
:20
kPa,{
0.20kgf/cm
2}
2.9 psi
9Minimum
:FRONT
:17
kPa,{
0.17kgf/cm
2}
2.5 psi
REAR
:17
kPa,{
0.17kgf/cm
2}
2.5 psi
9Never set tire pressure below minimum.
It could cause the tire to dislodge from the rim.LOADING9Maximum Vehicle Load:
95 kg,(209 lbs).
Includes weight of operator, cargo and accessories.
4EM-21696-11
1
Improper ATV use can result in SEVERE
INJURY or DEATH.ALWAYS USE
NEVER USE
NEVER CARRYNEVER USE
AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS
HELMET AND ROADS
OR ALCOHOL
PROTECTIVE
GEAR
NEVER
operate :
9 without proper training or instruction.9 at speeds too fast for your skills or
the conditions.9 on public roads-a collision can occur
with another vehicle.9 with a passenger-passengers affect balance
and steering and increase risk
of losing control.ALWAYS :9 use proper riding techniques to avoid
vehicle overturns on hills and rough terrainand it turns.9 avoid paved surfaces-pavement mayseriously affect handling and control.LOCATE AND READ OWNER'S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
5FE-21568-11
WARNINGUNDER12
Operating this ATV if you are under
the age of12increases your chance
of severe injury or death.
NEVERpermit children under age 12
to operate this ATV. Adult supervision required for children
under age16.
WARNINGNEVER ride as a
passenger.Passengers can causea loss of control,resulting in SEVEREINJURY or DEATH.
4EM-21697-31
5FE-2151H-01
23
4

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EBU20910
Accessories and loading
EBU20920
Accessories
Accessories can affect the handling and control of
your ATV. Keep the following in mind when consid-
ering an accessory or operating an ATV which has
accessories.

Choose only accessories designed for your
ATV. Your Yamaha dealer has a variety of gen-
uine Yamaha accessories. Other accessories
may also be available on the market. However,
it is not possible for Yamaha to test all non-Yamaha accessories, nor control over their qual-
ity or suitability. Choose a genuine Yamaha ac-
cessory, or one that is equivalent in design and
quality.

Accessories should be rigidly and securely
mounted. An accessory which can shift position
or come off while you are riding could affect your
ability to control the ATV.

Do not mount an accessory where it could inter-
fere with your ability to control the ATV. Exam-
ples include (but are not limited to) a heavy or
bulky object attached to the handlebars which
could make steering difficult, an accessory that
limits your ability to move around on the seat, or
one that limits your view.

Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than
it does without accessories.
EBU20940
Loading
As originally equipped, this ATV is not designed to
carry cargo or tow a trailer. If you choose to add ac-
cessories so that you can carry cargo or tow a trail-
er, you must use common sense and good
judgment as the stability and handling of an ATV
can be changed. When adding accessories, keep

7-18
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67
8
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11

CROSSING A SLOPE
Traversing a sloping surface on your ATV requires
you to properly position your weight to maintain
proper balance. Be sure that you have learned the
basic riding skills on flat ground before attempting
to cross a sloping surface. Avoid slopes with slip-
pery surfaces or rough terrain that may upset your
balance.
As you travel across a slope, lean your body in the
uphill direction. It may be necessary to correct the
steering when riding on loose surfaces by pointing
the front wheels slightly uphill. When riding onslopes, be sure not to make sharp turns either up
or down hill.
If your ATV does begin to tip over, gradually steer
in the downhill direction if there are no obstacles in
your path. As you regain proper balance, gradually
steer again in the direction you wish to travel.
WARNING

EWB01631
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech-
nique as described in the Owner’s Manual on
level ground. Be very careful when turning on
any hill. Avoid crossing the side of a steep hill
if possible.
When crossing the side of a hill:

Always follow proper procedures as de-
scribed in the Owner’s Manual.

Avoid hills with excessively slippery or loose
surfaces.

Shift your weight to the uphill side of the
ATV.
OK

7-21
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you go over obstacles, always follow proper
procedures as described in the Owner’s Manu-
al.
SLIDING AND SKIDDING
Care should be used when riding on loose or slip-
pery surfaces since the ATV may slide. If unex-
pected and uncorrected, sliding could lead to an
accident.
To reduce the tendency for the front wheels to slide
in loose or slippery conditions, positioning your
weight over the front wheels will sometimes help.If the rear wheels of your ATV start to slide side-
ways, control can usually be regained (if there is
room to do so) by steering in the direction of the
slide. Applying the brakes or accelerating is not
recommended until you have corrected the slide.
With practice, over a period of time, skill at con-
trolled sliding can be developed. The terrain
should be chosen carefully before attempting such
maneuvers, since both stability and control are re-
duced. Bear in mind that sliding maneuvers should
always be avoided on extremely slippery surfaces
such as ice, since all control may be lost.

8-6
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11

10
*
Shock absorber
assemblies

Check operation and correct if necessary.

Check for oil leakage and replace if necessary.
√√√
11
*
Front knuckle piv-
ots


Lubricate with lithium-soap-based grease.
√√√
12
*
Steering shaft


Lubricate with lithium-soap-based grease.
√√√
13
*
Steering system


Check operation and repair or replace if damaged.

Check toe-in and adjust if necessary.
√√√√√
14 Engine oil

Change.

Check ATV for oil leakage, and correct if neces-
sary.
√ √√√
15 Final gear oil

Change.

Check ATV for oil leakage, and correct if neces-
sary.
√√
16
*
Moving parts and
cables


Lubricate.
√√√√
17
*
Throttle lever hous-
ing and cable


Check operation and correct if necessary.

Check throttle cable free play and have a Yamaha
dealer adjust if necessary.

Lubricate throttle lever housing and cable.
√√√√√
18
*
Front and rear brake
switches


Check operation and correct if necessary.
√√√√√
19
*
Battery


Check electrolyte level and specific gravity, and
correct if necessary.

Make sure that the breather hose is properly
routed.
√√√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth 1 3 6 6 12
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320

8-28
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EBU28840
Checking and lubricating the brake and
shift pedals
The operation of the brake and shift pedals should
be checked before each ride, and the pedal pivots
should be lubricated if necessary.
EBU24962
Checking the wheel hub bearings
The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.
EBU28820
Lubricating the front knuckle pivots
The front knuckle pivots must be lubricated at the
intervals specified in the periodic maintenance and
lubrication chart.
Lubricate the front knuckle pivots using a grease
gun.
EBU25100
Lubricating the steering shaft
The steering shaft must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart. Recommended lubricant:
Lithium-soap-based grease (all-purpose
grease)
Recommended lubricant:
Lithium-soap-based grease

1. Grease nipple
1

N
Neutral indicator light ..................................................... 4-1
O
Owner’s manual and tool kit ........................................... 8-1
P
Parking ........................................................................... 6-5
Parking brake ................................................................. 4-6
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
Pre-operation check list.................................................. 5-1
R
Riding your ATV ............................................................. 7-1
S
Safety information .......................................................... 1-1
Seat .............................................................................. 4-10
Shifting ........................................................................... 6-3
Shift pedal ...................................................................... 4-6
Spark arrester, cleaning ............................................... 8-17
Spark plug, checking ...................................................... 8-8
Specifications ............................................................... 10-1
Speed limiter and air intake restrictor plate .................... 4-3
Start switch..................................................................... 4-2
Steering shaft, lubricating............................................. 8-28
Storage........................................................................... 9-2
T
Throttle cable free play, checking ................................ 8-19
Throttle lever .......................................................... 4-2
,
5-4
Timing chain ................................................................. 8-20
Tire pressure, measuring ............................................... 5-5
Tires ............................................................................... 5-4
Tire wear limit ................................................................. 5-6Troubleshooting ........................................................... 8-33
Troubleshooting chart .................................................. 8-35
V
Valve clearance............................................................ 8-20
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-28
Wheel, installing ........................................................... 8-33
Wheel, removing .......................................................... 8-32