EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Indicator light ............................................. 4-1
Handlebar switches ................................... 4-2
Throttle lever ............................................. 4-2
Speed limiter and air intake restrictor
plate ........................................................ 4-3
Front brake lever ....................................... 4-4
Brake pedal and rear brake lever .............. 4-5
Parking brake ............................................ 4-6
Shift pedal ................................................. 4-6
Fuel tank cap ............................................. 4-7
Fuel ........................................................... 4-7
Fuel cock ................................................... 4-8Choke ...................................................... 4-10
Seat ......................................................... 4-10
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Final gear oil .............................................. 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Tires ........................................................... 5-4
Measuring the tire pressure ....................... 5-5
Tire wear limit ............................................ 5-6
Chassis fasteners ...................................... 5-6
Instruments, lights and switches ................ 5-6
Battery ....................................................... 5-6
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Shifting ....................................................... 6-3
Engine break-in .......................................... 6-5
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-7
INDEX
A
Accessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-13
Air intake restrictor plate, removing.............................. 8-17
B
Battery .................................................................. 5-6
,
8-29
Brake and shift pedals, checking and lubricating ......... 8-28
Brake lever and brake pedal free play (rear),
adjusting..................................................................... 8-23
Brake lever free play, adjusting the front...................... 8-21
Brake lever, front ............................................................ 4-4
Brake levers, checking and lubricating......................... 8-27
Brake pedal and rear brake lever ................................... 4-5
Brakes, front and rear .................................................... 5-3
Brake shoes, checking the front and rear .................... 8-20
C
Cables, checking and lubricating ................................. 8-26
Carburetor, adjusting.................................................... 8-18
Chassis fasteners........................................................... 5-6
Choke ........................................................................... 4-10
Cleaning ......................................................................... 9-1
Clutch free play, adjusting ............................................ 8-26
E
Engine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-18Engine oil ............................................................... 5-3
,
8-9
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2
F
Final gear oil......................................................... 5-3
,
8-12
Front knuckle pivots, lubricating ................................... 8-28
Fuel ........................................................................ 4-7
,
5-3
Fuel cock ........................................................................ 4-8
Fuel tank cap.................................................................. 4-7
Fuse, replacing............................................................. 8-31
H
Handlebar switches ........................................................ 4-2
I
Identification numbers .................................................. 11-1
Indicator light .................................................................. 4-1
Instruments, lights and switches .................................... 5-6
K
Key identification number ............................................. 11-1
L
Label locations ............................................................... 2-1
M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
