EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Indicator light ............................................. 4-1
Handlebar switches ................................... 4-2
Engine stop switch with lanyard ................ 4-2
Throttle lever ............................................. 4-4
Speed limiter ............................................. 4-5
Front brake lever ....................................... 4-6
Rear brake lever ........................................ 4-6
Parking brake ............................................ 4-6
Drive select lever ....................................... 4-7
Fuel tank cap ............................................. 4-7
Fuel ........................................................... 4-8
Fuel cock ................................................... 4-9Choke ...................................................... 4-10
Seat ......................................................... 4-11
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Final gear oil .............................................. 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Tires ........................................................... 5-4
Measuring the tire pressure ....................... 5-5
Tire wear limit ............................................ 5-6
Chassis fasteners ...................................... 5-6
Instruments, lights and switches ................ 5-6
Battery ....................................................... 5-6
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Shifting ....................................................... 6-3
Engine break-in .......................................... 6-5
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-7
3-2
1
23
4
5
6
7
8
9
10
11
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Controls and instruments
NOTE:
The ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Rear brake lever
2. Parking brake
3. Neutral indicator light
4. Front brake lever
5. Throttle lever
6. Main switch
7. Fuel tank cap
8. Handlebar switches
123
4
8
765
4-6
1
2
34
5
6
7
8
9
10
11
mm (0.47 in) or the throttle cable could be dam-
aged.
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Front brake lever
The front brake lever is located on the right handle-
bar. To apply the front brake, pull the brake lever
toward the handlebar grip.
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Rear brake lever
The rear brake lever is located on the left handle-
bar. To apply the rear brake, pull the brake lever to-
ward the handlebar grip.
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Parking brake
Use the parking brake before starting the engine or
parking the ATV, especially on a slope. Apply the
rear brake lever and push down the lock plate to
apply the parking brake. Squeeze the rear brake
lever to release the parking brake.
1. Front brake lever
1
1. Rear brake lever1
4-7
1
2
34
5
6
7
8
9
10
11
WARNING
EWB00220
Always set the parking brake before starting
the engine. The ATV could start moving un-
expectedly if the parking brake is not ap-
plied. This could cause loss of control or a
collision.
Always be sure you have released the park-
ing brake before you begin to ride. The brake
could overheat if you ride the ATV without re-
leasing the parking brake. You could lose
braking performance which could cause an
accident. You could also wear out the brakes
prematurely.
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Drive select lever
The drive select lever is located on the left side of
the engine. Use the drive select lever to shift the
transmission into drive or neutral.
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Fuel tank cap
Remove the fuel tank cap by turning it counter-
clockwise.
1. Parking brake lock plate
1
1. Drive select lever
2. Drive position
3. Neutral position
1
2
3
6-1
1
2
3
4
56
7
8
9
10
11
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OPERATION
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Read the Owner’s Manual carefully before riding
the ATV.
WARNING
EWB00630
Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury. If there is a control or func-
tion you do not understand, ask your Yamaha
dealer.
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Starting a cold engine
WARNING
EWB00640
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision.
CAUTION:
ECB00150
See the “Engine break-in” section on page 6-5
prior to operating the engine for the first time.
1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the main switch to “ON” and the engine
stop switch to “RUN”.
4. Shift the transmission into neutral. The neutral
indicator light should come on. If the indicator
light does not come on, have a Yamaha deal-
er check the electrical circuit.
NOTE:
This model is equipped with an ignition circuit cut-
off system. The engine can be started under the
following conditions.
The transmission is in neutral.
The rear brake lever is applied with the drive se-
lect lever in the drive position. However, it is rec-
ommended to shift into neutral before starting
the engine.
6-3
1
2
3
4
56
7
8
9
10
11
crank the engine more than 10 seconds on each
attempt.
7. If the engine is started with the choke in posi-
tion (1), the choke should be returned to posi-
tion (2) to warm up the engine. If the engine is
started with the choke in position (2), keep the
choke in this position to warm up the engine.
CAUTION:
ECB00160
For maximum engine life, always warm the en-
gine up before starting off. Never accelerate
hard when the engine is cold!
8. Continue warming up the engine until it idles
smoothly, then return the choke to position (3)
before riding.
NOTE:
The engine is warm when it responds normally to
the throttle with the choke turned off.
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Starting a warm engine
Follow the same procedure as for starting a cold
engine, with the exception that the choke is not re-
quired when the engine is warm. Instead, start the
engine with the throttle slightly open.
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Shifting
This ATV has an automatic, centrifugal clutch.
To shift into the drive position, release the throttle
lever and apply the parking brake.
To shift into neutral, stop the ATV by releasing the
throttle lever and applying the brakes smoothly
and evenly.
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To start out and accelerate
1. Release the throttle lever.
CAUTION:
ECB00210
Always close the throttle before shifting the
transmission into drive, otherwise damage to
the engine and drive train may result.
2. Apply the parking brake. (See page 6-5.)
3. Shift the transmission into drive.
6-4
1
2
3
4
56
7
8
9
10
11
NOTE:
Before shifting the transmission into drive, be sure
to apply the parking brake. The engine will stop if
you attempt to shift into drive without applying the
parking brake first.
4. Squeeze the rear brake lever to release the
parking brake.
5. Gradually open the throttle while slowly re-
leasing the rear brake lever.
WARNING
EWB00740
Always open the throttle gradually. Opening
the throttle abruptly would increase the chance
of an accident. It could make the ATV wheelie
or overturn.
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To decelerate
When slowing down or stopping, release the throt-
tle and apply the brakes smoothly and evenly. Im-
proper use of the brakes can cause the tires to lose
traction, reducing control and increasing the possi-
bility of an accident.CAUTION:
ECB00190
Even with the transmission in the neutral posi-
tion, do not coast for long periods of time with
the engine off, and do not tow the ATV for long
distances. The transmission is properly lubri-
cated only when the engine is running. Inade-
quate lubrication may damage the
transmission.
1. Drive select lever
2. Drive position
1
2
6-5
1
2
3
4
56
7
8
9
10
11
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Engine break-in
NOTE:
For ATVs equipped with an odometer or an hour
meter, follow the figures given in km (mi) or the
figures given in hours.
For ATVs not equipped with an odometer or
hour meter, follow the figures given in hours.
There is never a more important period in the life of
your engine than the first 320 km (200 mi) or 20
hours of riding. For this reason, you should read
the following material carefully.
Since the engine is brand new, do not put an ex-
cessive load on it for the first 320 km (200 mi) or 20
hours. The various parts in the engine wear and
polish themselves to the correct operating clear-
ances. During this period, prolonged full-throttle
operation or any condition that might result in en-
gine overheating must be avoided.
0–160 km (0–100 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle. Vary
the speed of the ATV regularly. Do not operate it at
one set throttle position.
160–320 km (100–200 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any
time.
320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally.CAUTION:
ECB00220
If any engine trouble should occur during the
engine break-in period, immediately have a
Yamaha dealer check the ATV.
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Parking
When parking the ATV, stop the engine, shift the
drive select lever into the drive position, apply the
parking brake, and then turn the fuel cock to “OFF”.