EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Indicator light ............................................. 4-1
Handlebar switches ................................... 4-2
Engine stop switch with lanyard ................ 4-2
Throttle lever ............................................. 4-4
Speed limiter ............................................. 4-5
Front brake lever ....................................... 4-6
Rear brake lever ........................................ 4-6
Parking brake ............................................ 4-6
Drive select lever ....................................... 4-7
Fuel tank cap ............................................. 4-7
Fuel ........................................................... 4-8
Fuel cock ................................................... 4-9Choke ...................................................... 4-10
Seat ......................................................... 4-11
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Final gear oil .............................................. 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Tires ........................................................... 5-4
Measuring the tire pressure ....................... 5-5
Tire wear limit ............................................ 5-6
Chassis fasteners ...................................... 5-6
Instruments, lights and switches ................ 5-6
Battery ....................................................... 5-6
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Shifting ....................................................... 6-3
Engine break-in .......................................... 6-5
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-7
3-2
1
23
4
5
6
7
8
9
10
11
EBU17712
Controls and instruments
NOTE:
The ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Rear brake lever
2. Parking brake
3. Neutral indicator light
4. Front brake lever
5. Throttle lever
6. Main switch
7. Fuel tank cap
8. Handlebar switches
123
4
8
765
6-1
1
2
3
4
56
7
8
9
10
11
EBU19880
OPERATION
EBU19900
Read the Owner’s Manual carefully before riding
the ATV.
WARNING
EWB00630
Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury. If there is a control or func-
tion you do not understand, ask your Yamaha
dealer.
EBU20241
Starting a cold engine
WARNING
EWB00640
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision.
CAUTION:
ECB00150
See the “Engine break-in” section on page 6-5
prior to operating the engine for the first time.
1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the main switch to “ON” and the engine
stop switch to “RUN”.
4. Shift the transmission into neutral. The neutral
indicator light should come on. If the indicator
light does not come on, have a Yamaha deal-
er check the electrical circuit.
NOTE:
This model is equipped with an ignition circuit cut-
off system. The engine can be started under the
following conditions.
The transmission is in neutral.
The rear brake lever is applied with the drive se-
lect lever in the drive position. However, it is rec-
ommended to shift into neutral before starting
the engine.
6-3
1
2
3
4
56
7
8
9
10
11
crank the engine more than 10 seconds on each
attempt.
7. If the engine is started with the choke in posi-
tion (1), the choke should be returned to posi-
tion (2) to warm up the engine. If the engine is
started with the choke in position (2), keep the
choke in this position to warm up the engine.
CAUTION:
ECB00160
For maximum engine life, always warm the en-
gine up before starting off. Never accelerate
hard when the engine is cold!
8. Continue warming up the engine until it idles
smoothly, then return the choke to position (3)
before riding.
NOTE:
The engine is warm when it responds normally to
the throttle with the choke turned off.
EBU20301
Starting a warm engine
Follow the same procedure as for starting a cold
engine, with the exception that the choke is not re-
quired when the engine is warm. Instead, start the
engine with the throttle slightly open.
EBU27880
Shifting
This ATV has an automatic, centrifugal clutch.
To shift into the drive position, release the throttle
lever and apply the parking brake.
To shift into neutral, stop the ATV by releasing the
throttle lever and applying the brakes smoothly
and evenly.
EBU20630
To start out and accelerate
1. Release the throttle lever.
CAUTION:
ECB00210
Always close the throttle before shifting the
transmission into drive, otherwise damage to
the engine and drive train may result.
2. Apply the parking brake. (See page 6-5.)
3. Shift the transmission into drive.
INDEX
A
Accessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-13
B
Battery .................................................................. 5-6
,
8-26
Brake lever free play, adjusting the front...................... 8-21
Brake lever free play (rear), adjusting .......................... 8-23
Brake lever, front ............................................................ 4-6
Brake lever, rear............................................................. 4-6
Brake levers, checking and lubricating......................... 8-25
Brakes, front and rear .................................................... 5-3
Brake shoes, checking the front and rear .................... 8-20
C
Cables, checking and lubricating ................................. 8-24
Carburetor, adjusting.................................................... 8-18
Chassis fasteners........................................................... 5-6
Choke ........................................................................... 4-10
Cleaning ......................................................................... 9-1
D
Drive select lever............................................................ 4-7
E
Engine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-18
Engine oil ............................................................... 5-3
,
8-9
Engine, starting a warm ................................................. 6-3Engine stop switch ......................................................... 4-2
Engine stop switch with lanyard ..................................... 4-2
F
Final gear oil......................................................... 5-3
,
8-12
Front knuckle pivots, lubricating ................................... 8-25
Fuel ........................................................................ 4-8
,
5-3
Fuel cock ........................................................................ 4-9
Fuel tank cap.................................................................. 4-7
Fuse, replacing............................................................. 8-28
H
Handlebar switches ........................................................ 4-2
I
Identification numbers .................................................. 11-1
Indicator light .................................................................. 4-1
Instruments, lights and switches .................................... 5-6
K
Key identification number ............................................. 11-1
L
Label locations ............................................................... 2-1
M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
N
Neutral indicator light ..................................................... 4-1