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9
10
11
9
*
Shock absorber
assemblies
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
10
*
Front knuckle piv-
ots
Lubricate with lithium-soap-based grease.
√√√
11
*
Steering shaft
Lubricate with lithium-soap-based grease.
√√√
12
*
Steering system
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
13 Engine oil
Change.
Check ATV for oil leakage, and correct if neces-
sary.
√ √√√
14 Final gear oil
Change.
Check ATV for oil leakage, and correct if neces-
sary.
√√
15
*
Moving parts and
cables
Lubricate.
√√√√
16
*
Throttle lever hous-
ing and cable
Check operation and correct if necessary.
Check throttle cable free play and adjust if neces-
sary.
Lubricate throttle lever housing and cable.
√√√√√
17
*
Front and rear brake
switches
Check operation and correct if necessary.
√√√√√
18
*
Battery
Check electrolyte level and specific gravity, and
correct if necessary.
Make sure that the breather hose is properly
routed.
√√√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
Page 104 of 116
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EBU25860
CLEANING AND STORAGE
EBU25880
Cleaning
Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
CAUTION:
ECB00710
Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-
ed from improper high-pressure detergentapplications such as those available in coin-
operated car washers.
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.WARNING
EWB02310
Wet brakes may have reduced stopping ability,
increasing the chance of an accident. Test the
brakes after washing. Apply the brakes several
times at slow speeds to let friction dry out the
Page 109 of 116
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910
11
Manufacturer/model:
DUNLOP/KT145
Rear tire:
Type:
Tubeless
Size:
AT16 x 8-7
Manufacturer/model:
DUNLOP/KT145
Loading:
Maximum loading limit:
40.0 kg (88 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
20 kPa (2.9 psi) (0.20 kgf/cm
2
)
Rear:
20 kPa (2.9 psi) (0.20 kgf/cm
2
)
Minimum:
Front:
17 kPa (2.5 psi) (0.17 kgf/cm
2
)
Rear:
17 kPa (2.5 psi) (0.17 kgf/cm
2
)
Maximum:
Front:
23 kPa (3.3 psi) (0.23 kgf/cm
2
)
Rear:
23 kPa (3.3 psi) (0.23 kgf/cm
2
)
Front wheel:
Wheel type:
Panel wheel
Rim size:
7 x 5.5AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
7 x 6.5AT
Front brake:
Type:
Drum brake
Operation:
Right hand operation
Rear brake:
Type:
Drum brake
Operation:
Left hand operation
Front suspension:
Type:
Leading arm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
57 mm (2.3 in)
Rear suspension:
Type:
Swingarm
Page 110 of 116
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11
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
56 mm (2.2 in)
Electrical system:
Ignition system:
CDI
Charging system:
AC magneto
Battery:
Model:
12N7D-3B
Voltage, capacity:
12 V, 7.0 Ah
Bulb voltage, wattage x quantity:
Neutral indicator light:
12 V, 1.7 W
×
1
Fuses:
Main fuse:
5.0 A
