8-32
8
EBU24930Checking and lubricating the brake and
shift pedals The operation of the brake and shift pedals should
be checked before each ride, and the pedal pivots
should be lubricated if necessary.
Brake pedalShift pedal
EBU24961Checking the wheel bearings The front and rear wheel bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel bearings.EBU24992Lubricating the swingarm pivots The swingarm pivots must be lubricated at the in-
tervals specified in the periodic maintenance and
lubrication chart. Recommended lubricant:
Lithium-soap-based grease (all-purpose
grease)
U10P60E0.book Page 32 Thursday, June 15, 2006 4:19 PM
8-38
8
EBU28160Headlight bulb If the headlight bulb burns out, have a Yamaha
dealer replace it.EBU28170Headlight beam If a headlight beam adjustment is necessary, have
a Yamaha dealer perform it.EBU25600Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.
1. Remove the lens by removing the screws.2. Remove the defective bulb by pushing it in
and turning it counterclockwise.
3. Insert a new bulb into the socket, push it in,
and then turn it clockwise until it stops.
4. Install the lens by installing the screws.
CAUTION:ECB00700Do not overtighten the screws, otherwise thelens may break.EBU28030Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing
the screw.
1. Screw
1. Tail/brake light bulb
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9-1
9
EBU25860
CLEANING AND STORAGE
EBU28190Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
c. Make sure the steering lock cap is properly
installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
CAUTION:ECB00710Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-
ed from improper high-pressure detergent
applications such as those available in coin-operated car washers.
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from
rusting.
7. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
U10P60E0.book Page 1 Thursday, June 15, 2006 4:19 PM
9-2
9 abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
WARNING
EWB02310Wet brakes may have reduced stopping ability,
increasing the chance of an accident. Test the
brakes after washing. Apply the brakes several
times at slow speeds to let friction dry out thelinings.EBU25932Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover.CAUTION:ECB00720Storing the ATV in a poorly ventilated room
or covering it with a tarp while it is still wet,
will allow water and humidity to seep in and
cause rust.
To prevent corrosion, avoid damp cellars,
stables (because of the presence of ammo-
nia) and areas where strong chemicals arestored.
Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”
section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen-
ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.
5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
plug. Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1 oz
of stabilizer to each gallon of fuel)
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10-3
10
Caster angle:
6.0 °
Trail:
26.0 mm (1.02 in)Front tire:Type:
Tubeless
Size:
AT21 x 7-10
Manufacturer:
MAXXISRear tire:Type:
Tubeless
Size:
AT20 x 10-9
Manufacturer:
MAXXISLoading:Maximum loading limit:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:
Front:
25.0 kPa (3.6 psi) (0.250 kgf/cm²)
Rear:
25.0 kPa (3.6 psi) (0.250 kgf/cm²)
Minimum:
Front:
22.0 kPa (3.2 psi) (0.220 kgf/cm²)Rear:
22.0 kPa (3.2 psi) (0.220 kgf/cm²)
Maximum:
Front:
28.0 kPa (4.1 psi) (0.280 kgf/cm²)
Rear:
28.0 kPa (4.1 psi) (0.280 kgf/cm²)
Front wheel:Wheel type:
Panel wheel
Rim size:
10 x 5.5ATRear wheel:Wheel type:
Panel wheel
Rim size:
9 x 8.5ATFront brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4
U10P60E0.book Page 3 Thursday, June 15, 2006 4:19 PM
10-4
10
Front suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
200 mm (7.9 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
210 mm (8.3 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTZ10S
Voltage, capacity:
12 V, 8.6 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage x quantity:Headlight:
12 V, 35.0/35.0 W × 1Tail/brake light:
12 V, 5.0/21.0 W × 1
Front turn signal light:
12 V, 10.0 W
Rear turn signal light:
12 V, 10.0 W
Auxiliary light:
12 V, 5.0 W
License plate light:
12 V, 5.0 W
Neutral indicator light:
12 V, 1.7 W × 1
High beam indicator light:
LED
Turn signal indicator light:
LED
Reverse indicator light:
12 V, 1.7 W × 1
Fuses:Main fuse:
15.0 A
Signaling system fuse:
7.5 A
U10P60E0.book Page 4 Thursday, June 15, 2006 4:19 PM
INDEX
AAccessories and loading ................................................ 6-9
Air filter element, cleaning ............................................ 8-13
Auxiliary light bulb ........................................................ 8-40BBattery .......................................................................... 8-35
Brake and clutch levers, checking and lubricating ....... 8-31
Brake and shift pedals, checking and lubricating ......... 8-32
Brake fluid, changing ................................................... 8-22
Brake fluid level, checking ........................................... 8-21
Brake lever ..................................................................... 4-6
Brake lever free play, checking the front ...................... 8-22
Brake light switches ..................................................... 8-25
Brake pads, checking the front and rear ...................... 8-20
Brake pedal .................................................................... 4-7
Brake pedal position, checking .................................... 8-23
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-30
Carburetor, adjusting ................................................... 8-17
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-6
Clutch lever free play, adjusting ................................... 8-26DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-30
Drive chain slack .......................................................... 8-27Drive select lever ........................................................... 4-9
Drive select lever and driving in reverse ........................ 6-3
EEngine break-in .............................................................. 6-6
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-17
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-10
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-3FFuel ....................................................................... 4-10, 5-3
Fuel cock ..................................................................... 4-11
Fuel tank cap ................................................................. 4-9
Fuses, replacing .......................................................... 8-37HHandlebar switches ....................................................... 4-3
Hazard switch ................................................................ 4-4
Headlight beam ............................................................ 8-38
Headlight bulb .............................................................. 8-38
High beam indicator light ............................................... 4-2
Horn switch .................................................................... 4-4IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-7LLabel locations ............................................................... 2-1
U10P60E0.book Page 1 Thursday, June 15, 2006 4:19 PM
License plate light bulb, replacing ................................ 8-39
Light switch .................................................................... 4-4MMain switch .................................................................... 4-1
Model label ................................................................... 11-1NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-1PParking ........................................................................... 6-7
Parking brake free play, adjusting ................................ 8-24
Parking brake lever ........................................................ 4-7
Parking on a slope ......................................................... 6-8
Part locations ................................................................. 3-1
Periodic maintenance and lubrication chart ................... 8-3
Pre-operation check list .................................................. 5-1RReverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1
Seat .............................................................................. 4-14
Shifting ........................................................................... 6-4
Shift pedal ...................................................................... 4-8
Shock absorber assemblies, adjusting the front .......... 4-14
Shock absorber assembly, adjusting the rear .............. 4-16
Spark arrester, cleaning ............................................... 8-16
Spark plug, checking ...................................................... 8-8
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-5
Speedometer .................................................................. 4-2Starter (choke) ............................................................. 4-12
Start switch ..................................................................... 4-3
Steering lock ................................................................ 4-13
Steering shaft, lubricating ............................................. 8-35
Storage ........................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots ......................................................................... 8-34
Suspension relay arm and connecting arm pivoting
points, lubricating the rear ......................................... 8-33
Swingarm pivots, lubricating ........................................ 8-32
TTail/brake light bulb, replacing ..................................... 8-38
Throttle cable free play, adjusting ................................ 8-19
Throttle lever ........................................................... 4-4, 5-4
Tire pressure, measuring ............................................... 5-5
Tires ............................................................................... 5-4
Tire wear limit ................................................................. 5-6
Troubleshooting ........................................................... 8-42
Troubleshooting chart .................................................. 8-43
Turn signal indicator light ............................................... 4-2
Turn signal light bulb, replacing ................................... 8-38
Turn signal switch .......................................................... 4-4VValve clearance ............................................................ 8-19
Vehicle identification number ....................................... 11-1WWheel bearings, checking ............................................ 8-32
Wheel, installing ........................................................... 8-41
Wheel, removing .......................................................... 8-40
U10P60E0.book Page 2 Thursday, June 15, 2006 4:19 PM