Page 6 of 82

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-2
Tachometer ....................................3-3
Self-diagnosis device ......................3-3
Fuel gauge ......................................3-3
Handlebar switches ........................3-4
Clutch lever .....................................3-5
Shift pedal .......................................3-5
Brake lever .....................................3-5
Brake pedal ....................................3-6
Fuel tank cap ..................................3-6
Fuel .................................................3-7
Catalytic converters ........................3-8
Kickstarter .......................................3-8
Adjusting the shock absorber
assemblies ..................................3-8
Carrier .............................................3-9
Sidestand ........................................3-9
Ignition circuit cut-off system ........3-10PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-6
Checking the spark plug ................. 6-7
Engine oil ....................................... 6-9
Cleaning the air filter element ...... 6-10
Checking the engine idling
speed ........................................ 6-12
Adjusting the throttle cable free
play ........................................... 6-12
Valve clearance ............................ 6-13
Tires ............................................. 6-13
Cast wheels .................................. 6-15
Adjusting the clutch lever free
play ........................................... 6-16Checking the front brake lever free
play ........................................... 6-17
Adjusting the brake pedal free
play ........................................... 6-17
Checking the shift pedal .............. 6-18
Adjusting the rear brake light
switch ....................................... 6-18
Checking the front brake pads and
rear brake shoes ...................... 6-19
Checking the front brake fluid
level .......................................... 6-19
Changing the brake fluid .............. 6-20
Drive chain slack .......................... 6-21
Cleaning and lubricating the drive
chain ......................................... 6-22
Checking and lubricating
the cables ................................. 6-23
Checking and lubricating
the throttle grip and cable ......... 6-23
Checking and lubricating
the brake and clutch levers ...... 6-23
Checking and lubricating
the brake pedal ......................... 6-24
Checking and lubricating the
centerstand and sidestand ....... 6-24
Lubricating the swingarm
pivots ........................................ 6-25
Checking the front fork ................. 6-25
Checking the steering .................. 6-26
Checking the wheel bearings ....... 6-26
Battery ......................................... 6-27U27SE0E0.book Page 1 Friday, February 22, 2008 8:54 AM
Page 35 of 82

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
7*Rear brakeCheck operation and adjust brake
pedal free play.√√√√√√
Replace brake shoes. Whenever worn to the limit
8*Brake hoseCheck for cracks or damage.√√√√√
Replace. Every 4 years
9*WheelsCheck runout and for damage.√√√√
10*TiresCheck tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
11*Wheel bearingsCheck bearing for looseness or
damage.√√√√
12*Swingarm pivot
bushesCheck bush assemblies for loose-
ness.√√√√
Lubricate with lithium-soap-based
grease.Every 50000 km (30000 mi)
13 Drive chainCheck chain slack, alignment and
condition.
Adjust and lubricate chain with a
special O-ring chain lubricant
thoroughly.Every 1000 km (600 mi) and after washing the motorcycle or riding in the rain
14*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 24000 km (14000 mi) NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U27SE0E0.book Page 3 Friday, February 22, 2008 8:54 AM
Page 58 of 82
PERIODIC MAINTENANCE AND MINOR REPAIR
6-26
6
EAU23280
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
WARNING
EWA10750
Securely support the vehicle so thatthere is no danger of it falling over.
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23290
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
U27SE0E0.book Page 26 Friday, February 22, 2008 8:54 AM