TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Multi-function meter unit .................3-6
Anti-theft alarm (optional) ...............3-9
Handlebar switches ........................3-9
Clutch lever ...................................3-11
Shift pedal .....................................3-11
Brake lever ...................................3-12
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Fuel tank breather hose ................3-14
Catalytic converter ........................3-14
Rider seat .....................................3-15
Helmet holder ...............................3-15
Adjusting the shock absorber
assembly ...................................3-16
Sidestand ......................................3-17
Ignition circuit cut-off system ........3-18PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
panel ........................................... 6-6
Checking the spark plugs ............... 6-6
Engine oil and oil filter cartridge ..... 6-8
Coolant ......................................... 6-11
Replacing the air filter element ..... 6-12
Checking the throttle cable free
play ........................................... 6-13
Valve clearance ............................ 6-13
Tires ............................................. 6-14
Cast wheels .................................. 6-16
Adjusting the clutch lever free
play ........................................... 6-16Adjusting the brake lever free
play ........................................... 6-17
Adjusting the rear brake light
switch ....................................... 6-17
Checking the front and rear brake
pads .......................................... 6-18
Checking the brake fluid level ...... 6-18
Changing the brake fluid .............. 6-19
Drive belt slack ............................ 6-20
Checking and lubricating the
cables ....................................... 6-20
Checking and lubricating the
throttle grip and cable ............... 6-21
Checking and lubricating the
brake and shift pedals .............. 6-21
Checking and lubricating the
brake and clutch levers ............ 6-22
Checking and lubricating the
sidestand .................................. 6-22
Lubricating the swingarm
pivots ........................................ 6-23
Lubricating the rear suspension ... 6-23
Checking the front fork ................. 6-23
Checking the steering .................. 6-24
Checking the wheel bearings ....... 6-25
Battery ......................................... 6-25
Replacing the fuses ..................... 6-26
Replacing the headlight bulb ....... 6-28
Replacing the tail/brake light
bulb ........................................... 6-30U11CE1E0.book Page 1 Friday, August 31, 2007 1:25 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
66. Install the battery cover, and then
hook the battery band onto the
holder.
EAU42890
Replacing the headlight bulb This model is equipped with a quartz
bulb headlight. If the headlight bulb
burns out, replace it as follows.
1. Remove the turn signal light brack-
et cover by removing the bolts.
2. Remove the headlight unit by re-
moving the bolts on each side.3. Disconnect the headlight coupler,
and then remove the bulb cover.
4. Unhook the headlight bulb holder,
and then remove the defective
bulb.1. Turn signal light bracket cover
2. Bolt
1. Bolt
1. Headlight bulb cover
2. Headlight coupler
U11CE1E0.book Page 28 Friday, August 31, 2007 1:25 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
6
WARNING
EWA10790
Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooleddown.
5. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.CAUTION:
ECA10660
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with al-
cohol or thinner.
6. Install the headlight bulb cover,
and then connect the coupler.
7. Install the headlight unit by install-
ing the bolts.
8. Place the turn signal light bracket
cover in the original position, and
then install the bolts.9. Have a Yamaha dealer adjust the
headlight beam if necessary.
1. Headlight bulb holder
2. Headlight bulb
1. Do not touch the glass part of the bulb.
U11CE1E0.book Page 29 Friday, August 31, 2007 1:25 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
6 3. Remove the license plate light
socket (together with the bulb) by
turning it counterclockwise, and
then pulling it out.
4. Remove the defective bulb by pull-
ing it out from the socket.
5. Insert a new bulb into the socket.6. Install the socket (together with the
bulb) by pushing it in and turning it
clockwise until it stops.
7. Place the license plate light unit in
the original position, and then in-
stall the license plate light cover by
installing the bolts.
EAU42870
Replacing the auxiliary light
bulb If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See
page 6-28.)
2. Remove the auxiliary light socket
(together with the coupler) by turn-
ing the socket counterclockwise.
3. Remove the defective bulb by pull-
ing it out.
1. License plate light bulb socket
1. License plate light bulb
1. Auxiliary light bulb socket
U11CE1E0.book Page 31 Friday, August 31, 2007 1:25 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
64. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the coupler) by push-
ing it in and turning it clockwise.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placinga jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
1. Auxiliary light bulbU11CE1E0.book Page 32 Friday, August 31, 2007 1:25 PM
SPECIFICATIONS
8-2
8
Chassis:Frame type:
Double cradle
Caster angle:
32.70 °
Trail:
145.0 mm (5.71 in)Front tire:Type:
Tubeless
Size:
130/90 16M/C 67H
Manufacturer/model:
DUNLOP/D404F X
Manufacturer/model:
BRIDGESTONE/EXEDRA G721Rear tire:Type:
Tubeless
Size:
170/70B 16M/C 75H
Manufacturer/model:
DUNLOP/K555
Manufacturer/model:
BRIDGESTONE/EXEDRA G722 GLoading:Maximum load:
210 kg (463 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
280 kPa (41 psi) (2.80 kgf/cm²)
Loading condition:
90–210 kg (198–463 lb)
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
280 kPa (41 psi) (2.80 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
16M/C x MT3.00Rear wheel:Wheel type:
Cast wheel
Rim size:
16M/C x MT4.50Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
135.0 mm (5.31 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
110.0 mm (4.33 in)Electrical system:Ignition system:
Transistorized coil ignition (digital)
Charging system:
AC magnetoBattery:Model:
YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60 W/55.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 21.0 W × 2
U11CE1E0.book Page 2 Friday, August 31, 2007 1:25 PM
INDEX
AAir filter element, replacing ................... 6-12
Anti-theft alarm (optional) ....................... 3-9
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-25
Brake and clutch levers,
checking and lubricating ..................... 6-22
Brake and shift pedals,
checking and lubricating ..................... 6-21
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever ........................................... 3-12
Brake lever free play, adjusting ............ 6-17
Brake pedal .......................................... 3-12CCables, checking and lubricating .......... 6-20
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Clutch lever........................................... 3-11
Clutch lever free play, adjusting ........... 6-16
Coolant ................................................. 6-11
Coolant temperature warning light.......... 3-5DDimmer switch ...................................... 3-10
Drive belt slack ..................................... 6-20EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-8
Engine stop switch................................ 3-10
Engine trouble warning light ................... 3-5FFront and rear brake pads, checking .... 6-18
Front fork, checking .............................. 6-23Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-4
Fuel tank breather hose ........................ 3-14
Fuel tank cap......................................... 3-12
Fuses, replacing .................................... 6-26
HHandlebar switches ................................. 3-9
Hazard switch........................................ 3-10
Headlight bulb, replacing....................... 6-28
Helmet holder ........................................ 3-15
High beam indicator light......................... 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-18
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-5
Indicator and warning lights .................... 3-4KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-30MMain switch/steering lock ........................ 3-2
Matte color, caution .................................7-1
Model label .............................................. 9-2
Multi-function meter unit .......................... 3-6NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-6Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-10
Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-17
Rear suspension, lubricating ................ 6-23
RESET switch ....................................... 3-11
Rider seat ............................................. 3-15SSafety information ................................... 1-1
SELECT switch ..................................... 3-10
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-16
Sidestand .............................................. 3-17
Sidestand, checking and lubricating ..... 6-22
Spark plugs, checking............................. 6-6
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-24
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-32
Swingarm pivots, lubricating ................. 6-23TTail/brake light bulb, replacing .............. 6-30
Throttle cable free play, checking ......... 6-13
Throttle grip and cable,
checking and lubricating ..................... 6-21
Tires ...................................................... 6-14
Tool kit .................................................... 6-1
U11CE1E0.book Page 1 Friday, August 31, 2007 1:25 PM